Page 209 - CW E-Magazine (26-9-2023)
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Special Report


                                                                          vessel leakage detection is expected to
                                                                          be achievable more reliably(12, 13).

                                                                             Different applications of AE testing
                                                                          of pressure vessels for leakage/crack
                                                                          detection in  continuous  chemical pro-
                                                                          cess industries are shown in Figures-14
                                                                          &15. Figure-16 describes pictorially
                                                                          how the  AE transducers are placed
                                                                          and distributed  on the  surface of a
                                                                          hemispherical pressure vessel for con-
                                                                          ducting the test. Typical results repre-
                                                                          sentation of the test with defect loca-
                                                                          tion is shown on the right side of the
                                                                          figure. (12).

                                                                          Infrared thermography
                                                                             Infrared  Thermography is  a non-
                                                                          destructive, intrusive, non-contact
                                                                          mapping of thermal patterns on the
                                                                          surface of the objects. It is usually used
                                                                          to diagnose thermal  behaviour and,
                                                                          thereby, to assess  the performance of
                                                                          plant and machinery of a continuously
                                                                          running process plant.  This technique
                                                                          is also called as Infrared (IR) Thermal
                                                                          Imaging and may also be used to de-
                                                                          termine the integrity of materials, and
                                                                          processes including any leakage in a
                                                                          pressure vessel.  The instruments used
                                                                          for thermography are available  in
                                                                          numerous  configurations  with  varying
                                                                          degree of complexity. The thermal maps
                                                                          produced by infrared thermal imaging
                                                                          instruments are called ‘Thermograms’.
                                                                          To understand and interpret thermo-
                                                                          grams, the thermographer must be fami-
                                                                          liar with fundamentals of temperature
                                                                          and heat transfer, infrared  radiative
                                                                          heat flow and performance of infrared
                                                                          thermal imaging instruments(14, 15).

                                                                             Radiative heat transfer  takes place
                                                                          in the IR portion of the spectrum, from
                                                                          0.75-µm  to  about  100-µm.  Figure-17
                                                                          depictselectromagnetic spectrum show-
                                                                          ing wavelength range of IR radiation.
                                                                          Depending on the temperature  of the
                                                                          surface of  most of  the process indus-
                                                                          try equipment/pressure vessels, it  can
                         Fig. 14: AE Inspection of Pressure Vessels       be observed that 1-µm to 20-µm wave


       Chemical Weekly  September 26, 2023                                                             209


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