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Special Report                                                                   Special Report


 (He Std). Sniff test can fi nd very small   safety  risk/hazards  involved  in  the   analysis in water distribution net-  12.  Nondestructive  Testing  Handbook,
 leaks, identifi es the exact location and   plant.   works. Control Engineering Prac-  Volume  6  “Acoustic  Emission Test-
                                                                              ing”, Third Edition, American Society
 can be used to determine the leak fl ow   Target Your Market More Effectively
                                            tice, 19 (10), 1157-1167.
 rate. Radioisotope method is extremely   REFERENCES  7.  Hydrostatic   Pressure   Testing,   of Nondestructive Testing (ASNT).
 accurate,  butrequires  special  train-  1.  Collacot R.A,  Mechanical Fault   Pressure Vessel Design and Engi-  13.  Ahmad, S., Ahmad,Z., Kim, C.H.,
                                                                 IndiaChemTrade
                    ChemImpex
 ing for operators. It requires selection   Diagnosis, (1977) Chapman  and   neering,  American  Society  of   Kim, J.M., “A method for pipeline
 of right type of radioisotopes and use   Hall, Ltd., London.  Mechanical  Engineers  (ASME),   leak  detection  based  on  Acoustic
                      For subscribers only
                                                                              Emission & deep learning, Multi-
 of  radiation  (specially  λ-Ray)  detec-  2.  Neale  Michael, A Guide to Con-  Section – VIII.  Free for subscribers of Chemical Weekly
 tion device and is relatively expen-  ChemImpex, the trade database, tracks, on a daily   IndiaChemTrade provides consolidated trade statistics
          dition  Monitoring of  Machinery,  8.  Acoustic Emission Examination of
                                                                              disciplinary  Digital  Publication
                                                                              Institute (MDPI), (Feb. 2022), Basel,
                                            Fiber-Reinforced  Plastic  Vessels,
          Department  of Industry (1979),
 sive. Dye penetrant test is very simple   basis, exports and imports of chemicals and related   of India. The information provided here is based on the
 and  inexpensive,  but  is  not  accurate   Her  Majesty’s  Stationery  Offi ce,   Article  11,  Subsection  A,  Sec-  Switzerland.
          London.
                                            tion V, Boiler and Pressure Vessel  14.  Prabhu, V., Vairaval, K.S., Velnath,
 Fig. 20 :Thermogram of a HP steam pipe showing Leakage & Insulation damage in a super   for very small leakages. Ultrasonic   products through the major ports in India — a vital   annual trade data published by the Directorate General
                                                         of Commercial Intelligence and Statistics, Government
       source of commercial intelligence. Find out on-line
 thermal power plant  leak testing is performed based on the   3.  N. Hilleret, “Leak detection”, Edit-  Code, American Society of Mecha-  R., “Leak Detection in high pres-
                                            nical Engineers.
 principle that sound waves (ultrasonic   how international markets are moving; where your   of India. The database can be searched by: Chemical
                                                                              sure vessels using non-intrusive
          ed by S. Turner, Proc. CAS Vacuum
 frequency range) transmit through the   competitors are exporting and at what price; where   Name/Harmonised Code to obtain the consolidated
                                                                                         I.O.P.
                                                                              methods”,
          Technology,  Snekersten,  1999,  9.  Acoustic Emission Examination of
                                                                                                 Conference
 leakage point of the pressure vessel. It   CERN  99/05  (CERN,  Geneva,   Metallic  Vessels During Pressure   Series: Material Science and Engi-
                                            Testing,  Article  12,  Subsection
          1999), p. 203.
 uses  an  ultrasonic  gadget/equipment   imports are coming from and how their prices are   trade (import or export) in that item; or by Country to
                                                                              neering, (2021), 1069012015.
       moving. Download all this data,
                                            A, Section V, Boiler and Pressure  15.  Kaplan  Herbert., ASNT  Level-III
 to  locate  leakage  point  and  size,  but   4.  Murvay, P.S. and Silea, I., 2012. A  seamlessly, for a   obtain the trade (import or export) in all chemicals and
 is usually unable to measure the leak-  small fee — online, anytime, with no hassles.  related products between India and that country
                                            Vessel Code, American Society of
          survey on gas leak detection  and
                                                                              Study Guide on Infrared and Ther-
 age fl ow rate. Acoustic emission test-  localization  techniques.  Journal   Mechanical Engineers.  mal  Testing  Method  (2001),  The
                                          ChemXchange
 ing and IR thermography scanning are   of LossPrevention in the Process  10.  Standard  Practice  for  Leak  De-  American Society of Non-destruc-
 highly advanced and very expensive   Industries, 25 (6), 966-973.  tection  and  Location  Using  Sur-  tive Testing, Inc.
                                Open to all registered users — no subscription required
 techniques.  Both  the  techniques  are   5.  Colombo,  A.F., Lee, P. and Karney,   face-Mounted Acoustic  Emission  16.  Chakravorty  S.K.,  Thermography
                                                                              of  Power  Systems-Case  Studies,
          B.W.,  2009. A  selective  literature
                                            Sensors,  American  Society  of
 on-line  in  nature  and  require  skilled   ChemXchange — the chemical exchange with a difference — is where you can identify your buyers and sup-
 Insulation damage
                                                                              (2007),  Seminar  Proceedings  on
          review  of  transient-based  leak
 Heat leakage in a steam installation due   and trained operators.  They are very   plyers on-line, any time. This unique platform is free to all advertisers in the print version of Chemical Weekly.
                                            Mechanical Engineers: Standard –
 to insuffi cient insulation.  precise  and give  very high lead-time   detection methods.  Journal of   E1211-97.  Machinery  Health  Management,
                       For more information contact: 022-24044477. Fax: 022-24044450
 between  detection  of  likely  leak  and   Hydro-environment Research, 2(4),  11.  Non-Destructive  Testing  – Acous-  Federation of Indian Chambers of
 the actual leak taking place in a pres-  212-227.  Email: corporate@chemicalweekly.com or log on to chemicalweekly.com
                                                                              Commerce & Industry, New Delhi.
                                            tic  Emission  –  Examination  of
 sure  vessel.  AE  testing  is  based  on   6.  Pérez, R., Puig, V., Pascual, J., Que-  Metallic Pressure Equipment during  17.  Thermal  Imaging  Guidebook  for
 the  principle  that  very  high  frequen-  vedo, J., Landeros, E. and Peralta,   Proof  Testing;  Planar  Location  of   Industrial  Applications,  (2011),
 cy acoustic waves are generated and   A., 2011. Methodology for leakage   AE Sources, European Committee   Infrared Training  Centre,  FLIR
 radiated from metals undergoing defor-  isolation using pressure sensitivity   of Standardization, DIN EN 14584.  Systems AB, USA.
 mation and fracture process, which
 is  measured  by  special  transducers
 mounted on different locations of the
 vulnerable  areas  of  the  pressure  ves-
 Fig. 21: Thermograms showing steam leakage from different pressure vessels  sels such as welded joints and bends,
 etc.  IR  thermography  is  based  on
 417.4  detection of IR energy radiated by an
 378.9  object using a semiconductor detector,
 340.3  a set of lenses and grater, and electronic
 301.8  circuit producing a thermal image
 263.3  of  the  object.  IR  scanning  is  a  non-
 224.8  intrusive and non-contact mapping of
 186.2  thermal images of the surface and is
 147.7  very rapid facilitating easy interpreta-
 109.2  tion. Both techniques discover the root
 70.6  cause of the leakage/defect in the pres-
 32.1  sure vessels and are preferred methods      Mrs. Usha S. - usha@hpicindia.com
 o F  for very critical pressure vessels from
 Fig. 22: Leakage of process gas due to lining defect in an oil refi nery catalytic converter    the view point of downtime losses and
 212  Chemical Weekly  September 26, 2023  Chemical Weekly  September 26, 2023                         213
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