Page 206 - CW E-Magazine (26-9-2023)
P. 206

Special Report


                                                                          the first company that specializes in the
                                                                          production of AE equipment(8).

                                                                             Typical AE apparatus consist of the
                                                                          following components:
                                                                              Sensors used to detect AE events;
                                                                              Preamplifiers  amplifies  initial  sig-
                                                                             nal  –  typical  amplification  gain  is
                                                                             40 or 60 dB;
                                                                              Cables transfer signals distances up
                                                                             to 200-m to AE devices – they are
                                                                             typically of coaxial type; and
                                                                              Data acquisition device performs
                                                                             filtration, signals’ parameters evalua-
                          Fig. 4: AE detection/monitoring system             tion, data analysis and charting.

                                                                             Figure-6 shows  the schematic
                                                                          diagram of the AE instrumentation.

                                                                             The purpose of  AE sensors is to
                                                                          detect  stress waves motion  that cause
                                                                          a local dynamic material displacement
                                                                          and convert this displacement to an elec-
                                                                          trical  signal. AE sensors are typically
                                                                          piezoelectric  sensors  with  elements
                                                                          made of special ceramic elements like
                                                                          lead zirconate titanate (PZT). Mechani-
                                                                          cal strain of a piezo element generates
                                                                          an electric signal. Sensors may have in-
                       Fig. 5: AE caused by defect/leakage in an object   ternally installed preamplifier (integral
                                                                          sensors). Other types of sensors include
                Preamplifiers Main amplifiers  Measurement
       Sensors                                          Computer          capacitive  transducers, laser interfero-
                 with filters  with filters  Circuitry
                                                                          meters(8, 9).

                                                     Acquistion  Data        Figure-7 shows different types of
                                                      software  storage   AE sensors used for inspecting pres-
                                                                          sure vessels.


                                                      Data presentation      The characteristics of  AE sensors
                                                                          are described below and the typical
                         Fig. 6: Acoustic Emission Instrumentation        AE signal of lead break and the corres-
                                                                          ponding power spectrum is shown  in
                                                                          Figure-8:
                                                                              Typical  frequency range in  AE
                                                                             applications varies between 20 kHz
                                                                             and 1 MHz.
                                                                              Selection  of  a  specific  sensor
                                                                             depends on the application and type
                                                                             of flaws to be revealed.
         Regular piezoelectric                          Integral piezoelectric
              sensor             Preamplifier 60 dB          sensor           There are two qualitative  type of
                              Fig. 7: types of AE Sensors                    sensor according to their frequency

       206                                                                Chemical Weekly  September 26, 2023


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