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Special Report


                                                                             defi nition  documents  –  Block  Flow
                                                                             Diagram; Material and Energy balances;
                                                                             PFDs; P & IDs. Next write operating
                                                                             procedures and an operations stra-
                                                                             tegy; separations strategy; operating
                                                                             procedures; sampling  plans;  control
                                                                             plans.
                                                                          4.  Process hazard analyst.
                                                                          5.  Defi ne equipment and piping specifi -
                                                                             cations.
                                                                          6.  Develop the layout for operations and
                                                                             maintenance start-up safety review.
       Symmetrical ionic liquids         from nitrite and aldehydes/ketones in   7.  Maintenance protocol; safety systems;
       (ILs) effectively promote         acidic electrolytes using a zinc-based   emergency response and training.
       the electrolyte dimerisation      catalyst (multi-layered Zn nanosheet   [This paper is very comprehensive and
       of acrylonitrile (ACN) to         catalyst, M-Zn NSS). 99% yield and   should be read by those involved in
       adiponitrile (ADN)                99% selectivity of phenyl acetaldehyde   Process Development.] (Hydrocarbon
                                         oxime were realised at a constant current
       The conversion of ACN to ADN via  of 12 mA per sq.cm. Various aldehydes   Processing, 2024, August issue).
       electrochemical route was commer-  and ketones have been studied. Catalyst   Modelling of gasifi cation
       cialised by Monsanto USA. There are  is stable. (Green Chem., 2024; DOI:   of sewage sludge for
       further developments.             10.1039/D4GC034296).             phosphorous (P) recovery and
       Xu et al have used various ILs as elec-  Utilising pilot plant operations   H  generation
                                                                            2
       trolyte additives to study their effect.   for new chemical process
       This inhibited bromide and Faradaic   technology development: A    K. Stephan et al have referred to an
       effi ciency of 84.5% and excellent stabi-  road map to scale-up success   ordinance in Germany which required
       lity; molecular dynamic simulations   and commercial plant safety  that P must be recovered from sewage
       were done. (Ind. Eng. Chem. Res., 2024;                            sludge in future. Previous methods do not
       DOI: 10.1021/acs.iecr.4c01963).                                    seem to be economically viable. Gasi-
                                         Nunley, B. Clark and G. Phillips (of  fi cation of dried sludge enables energy
       Electrochemical conversion of     AVN Corp., South Charleston, West  utilisation and also provides energy for P
       CO  to methyl formate (MF)        Virginia, USA) have given a detailed  recovery. Thus, P-based fertiliser can be
          2                              account of the title subject when pilot  obtained. (Chemie Ing. Technik., 2024;
       S.S. Uttarwar  et al have worked on   plants (PPs) are designed and operated at  DOI: 10.1002/cite.2023 00080).
       the use of non-aqueous solvents and   a scale between laboratory bench top and
       the title example is covered in a fl ow   commercial scale with specifi c goals for   Renewable resource-based
       electrolyser. Along with methanol was   operability, product quality, economics   epoxy Vitrimer components
       propylene carbonate (PC) as a catho-  and process safety. Some highlights are:   for future application
       lyte. Simultaneously, a dual aqueous   1.  Identify potential safety issues in a PP
       anolyte was used for water oxidation.   facility. A thorough literature review   S. Kumar et al have referred to the com-
       10% CH OH and 90% PC allowed 63%    covering chemistry, process, product,   posites industry which is now turning to a
              3
       Faradaic effi ciency. (ACS Sustainable   unit operations and chemical hazards   new sustainable material called biobased
       Chem. Eng. 2024; DOI: 10.1021/acssus.  should be undertaken. A diverse team   epoxy Vitrimer. These can be recycled,
       chem.eng.4c04699).                  of chemists, engineers, and operators   reprocessed and even repairable. The
                                                                          raw materials are vegetable oil, lignin,
       Highly effi cient                    is required.                   vanillin, etc. These have applications
       electrosynthesis of oximes        2.  Understand project  goals  and  objec-  in adhesives, coatings, shape memory,
       from nitrites and carbonyl          tives: it is important to know what  self-healing, and composites. This review
       compound in acidic media            can go wrong. Unexpected by-product  covers guidelines for the preparation of
                                           formations should be tracked (as these  biobased epoxy vitrimers. (ACS Sus-
       C. Xue et al have reported a novel stra-  also affect the separation process).  tainable Resource Manage., 2024; DOI:
       tegy for the one-step synthesis of oximes  3.  Develop early project and technology  10.1021/acssusresmgt, 4c00200).


       172                                                                 Chemical Weekly  November 26, 2024


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