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Special Report                                                                   Special Report



 Algae biofuel integrated project can substitute petro-  Table 2: Comparison of open pond and photo-bioreactors for algae cultivation  of solar energy (in theory about
        Parameter                           Open pond    Photobioreactor     10% of the total solar energy can be
                                                                             fi xed into biomass);
 leum diesel and promote rural employment  Contamination risk  High  Low     Take  sunlight  and  CO   and make
                                                                                                2
 Preamble  to produce  biofuel,  which can  substi-  N.S. VENKATARAMAN  Water & CO  losses  High  Low  long chains of oil that can be con-
                  2
 lgae is a quick growing crop   tute petroleum diesel.   Director   Process control  Complicated  Less complicated  verted to biodiesel;
 that  contains  around  20-25%   Nandini Consultancy Centre  Yield  Low  High     Oil yield per area  of microalgae
 Aoil, depending upon the species.  By  digesting the algae biomass   Chennai - 600 090  Construction costs  Low  High  cultures greatly exceed the yield of
 after extraction of oil, methane gas can   Email: nsvenkatchennai@gmail.com  Weather dependence  High  Low  best oilseed crops;
 Algae crop does not come in con-  be produced and used for power (electri-  By digesting algae biomass, bioetha-     Can be cultivated in saline/brackish
 fl ict with food crops, as it can be cul-  city) generation.  nol can also be produced, which can   Overheating problems  Low  High  water/coastal  seawater on non-
 tivated in saline water, brackish water,   be blended with petrol.  Dissolved oxygen concentration  Low  High  arable land and do not compete for
 coastal  seawater, and on non-arable/  Table 1: Oil yield comparison of     resources with conventional agri-
 marshy land.   oilseeds and algae  Cultivation of algae  closed ponds, in photo bioreactors, and   Keeping out contaminants  and   culture;
 [Litres per hectare]  Algae species,  rich in carbo-  in hybrid systems, which combine open   controlling  the growth conditions are   Utilise nitrogen and phosphorus

 To cultivate and grow algae, tropi-  Feedstock  Oil yield  hydrates, are grown in an aquaculture   and closed systems.  important factors for ensuring high yield.  from a variety of wastewater sour-
 cal conditions and good sunshine are   Soybean  450  environment. The algae crop has no roots,   ces (e.g., agricultural run-off, con-
 required,  which are available  in most   Rapeseed  1,190  leaves, or shoots. It is a quick-growing   The  inputs  needed  for  the  cultiva-  Algae oil extraction  centrated  animal feed operations
 parts of India.  Algae cultivation also   Mustard  575  crop (1-3 doublings per day), and the   tion of algae are:  About 70-75% of oil present in the   and industrial and municipal waste-
 requires carbon dioxide (CO ) and can   Jatropha  1,600 to 1,800  average up to harvesting is only around      Light – for photosynthesis;  algae crop can be extracted  in an oil   waters), providing the additional
 2
 be seen as a form of carbon capture.  four  weeks.  Different algae species,      Medium/nutrients – composition of   expeller/press. The remaining pulp can   benefi t  of  wastewater  bioremedia-
 Palm oil  6,000  however, have different growth charac-  water is an important consideration   be mixed with cyclohexane  to extract   tion; and

 From algae crop, oil can be extracted   Algae  95,000  teristics, but are cultivated in open or   (including salinity);  the remaining oil content.  Cold press   Utilise CO  from fl ue gases emitted
                                                                                      2
          Aeration – Algae need to have con-  and solvent extraction (using hexane as   from  fossil  fuel  fi red  power  plants
          tact with air;                 solvent) together will extract more than   and other sources, thereby reducing
 Algal biomass     Mixing – to prevent sedimentation   95% of the total oil present in the algae.  emissions of a major greenhouse gas.
          of algae and make sure all cells are
          equally exposed to light; and    Supercritical  fl uid  extraction  is  a  Suggested scheme for integrated
          Continuous fl ow of carbon dioxide –   modern technique,  using supercritical  complex
 Power generation  Methane  Bioethanol  Blended with petrol  to enable algae to grow.  carbon dioxide as solvent, and can   The  integrated  complex  should  be
       Table 3: Parameters for algae cultivation   extract almost 100% of the oil present  planned with the following facilities:
                                                                              Algae farm;
                                         in algae.
                                                                          
        Parameter                Value                                       Oil  extraction facilities for  algae
        Temperature (°C)         18-24   Advantages of microalgae            bio-oil;

 Growth of micro   Harvesting  Extraction of oil   Oil for processing   Biodiesel  Salinity (gm/1)  20-24  The  advantages  of  microalgae   Transesterifi cation facility for con-
 algae crop  from algae  into biodiesel  Light intensity (lux)  2,500-5,000  cultivation are:  verting algae bio-oil to algae bio-
        pH                      8.2-8.7     High growth rates;              diesel and glycerine;

                                            Capacity  to  utilise  a  large  fraction   Production of methane gas from de-
                                   Table 4: What an integrated algae refi nery entails
 Selection of micro   Activity                           Remarks
 algae species
        Algae farm                                       For cultivation of algae crop.
        Oil extraction                                   Production of algae bio-oil from algae crop.
 Fig. 1: Flow sheet of an integrated algae complex
        Transesterifi cation                              For converting algae bio-oil to biodiesel with co-production
 Algae                                                   of glycerine.
        Anaerobic digestion of algae biomass after extraction of oil  Production of methane gas.
 Macro algae (seaweeds)  Micro algae  Gasifi cation of biomass  Production of syngas, a mixture of carbon monoxide (CO)
                                                         and hydrogen (H ), and separation of H .
                                                                                         2
                                                                       2
        Fermentation of deoiled algae mass               Production of bioethanol using yeast, and blending it with
 Fig. 2: Types of algae                                  petrol.

 176  Chemical Weekly  July 16, 2024  Chemical Weekly  July 16, 2024                                   177


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