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Special Report                                                                                                                                                                   Special Report



       Algae biofuel integrated project can substitute petro-                                                         Table 2: Comparison of open pond and photo-bioreactors for algae cultivation  of solar energy (in theory about
                                                                                                                      Parameter                            Open pond    Photobioreactor     10% of the total solar energy can be
                                                                                                                                                                                            fi xed into biomass);
       leum diesel and promote rural employment                                                                       Contamination risk                        High              Low       Take  sunlight  and  CO   and make
                                                                                                                                                                                                               2
       Preamble                          to produce  biofuel,  which can  substi-  N.S. VENKATARAMAN                  Water & CO  losses                        High              Low       long chains of oil that can be con-
                                                                                                                                2
             lgae is a quick growing crop   tute petroleum diesel.         Director                                   Process control                     Complicated   Less complicated    verted to biodiesel;
             that  contains  around  20-25%                                Nandini Consultancy Centre                 Yield                                     Low               High      Oil yield per area  of microalgae
       Aoil, depending upon the species.   By  digesting the algae biomass   Chennai - 600 090                        Construction costs                        Low               High      cultures greatly exceed the yield of
                                         after extraction of oil, methane gas can   Email: nsvenkatchennai@gmail.com  Weather dependence                        High              Low       best oilseed crops;
          Algae crop does not come in con-  be produced and used for power (electri-  By digesting algae biomass, bioetha-                                                                  Can be cultivated in saline/brackish
       fl ict with food crops, as it can be cul-  city) generation.        nol can also be produced, which can         Overheating problems                      Low               High      water/coastal  seawater on non-
       tivated in saline water, brackish water,                           be blended with petrol.                     Dissolved oxygen concentration            Low               High      arable land and do not compete for
       coastal  seawater, and on non-arable/  Table 1: Oil yield comparison of                                                                                                              resources with conventional agri-
       marshy land.                              oilseeds and algae       Cultivation of algae                       closed ponds, in photo bioreactors, and   Keeping out contaminants  and   culture;
                                                       [Litres per hectare]  Algae species,  rich in carbo-          in hybrid systems, which combine open   controlling  the growth conditions are   Utilise nitrogen and phosphorus

          To cultivate and grow algae, tropi-  Feedstock  Oil yield       hydrates, are grown in an aquaculture      and closed systems.               important factors for ensuring high yield.  from a variety of wastewater sour-
       cal conditions and good sunshine are   Soybean    450              environment. The algae crop has no roots,                                                                         ces (e.g., agricultural run-off, con-
       required,  which are available  in most   Rapeseed  1,190          leaves, or shoots. It is a quick-growing      The  inputs  needed  for  the  cultiva-  Algae oil extraction       centrated  animal feed operations
       parts of India.  Algae cultivation also   Mustard  575             crop (1-3 doublings per day), and the      tion of algae are:                   About 70-75% of oil present in the   and industrial and municipal waste-
       requires carbon dioxide (CO ) and can   Jatropha  1,600 to 1,800   average up to harvesting is only around       Light – for photosynthesis;   algae crop can be extracted  in an oil   waters), providing the additional
                              2
       be seen as a form of carbon capture.                               four  weeks.  Different algae species,        Medium/nutrients – composition of   expeller/press. The remaining pulp can   benefi t  of  wastewater  bioremedia-
                                         Palm oil        6,000            however, have different growth charac-        water is an important consideration   be mixed with cyclohexane  to extract   tion; and

          From algae crop, oil can be extracted   Algae  95,000           teristics, but are cultivated in open or      (including salinity);          the remaining oil content.  Cold press   Utilise CO  from fl ue gases emitted
                                                                                                                                                                                                    2
                                                                                                                        Aeration – Algae need to have con-  and solvent extraction (using hexane as   from  fossil  fuel  fi red  power  plants
                                                                                                                        tact with air;                 solvent) together will extract more than   and other sources, thereby reducing
                                                 Algal biomass                                                          Mixing – to prevent sedimentation   95% of the total oil present in the algae.  emissions of a major greenhouse gas.
                                                                                                                        of algae and make sure all cells are
                                                                                                                        equally exposed to light; and     Supercritical  fl uid  extraction  is  a  Suggested scheme for integrated
                                                                                                                        Continuous fl ow of carbon dioxide –   modern technique,  using supercritical  complex
           Power generation            Methane                Bioethanol            Blended with petrol                 to enable algae to grow.       carbon dioxide as solvent, and can   The  integrated  complex  should  be
                                                                                                                     Table 3: Parameters for algae cultivation   extract almost 100% of the oil present  planned with the following facilities:
                                                                                                                                                                                             Algae farm;
                                                                                                                                                       in algae.
                                                                                                                                                                                         
                                                                                                                      Parameter                Value                                        Oil  extraction facilities for  algae
                                                                                                                      Temperature (°C)         18-24   Advantages of microalgae             bio-oil;
         Growth of micro       Harvesting         Extraction of oil     Oil for processing     Biodiesel              Salinity (gm/1)          20-24      The  advantages  of  microalgae   Transesterifi cation facility for con-

            algae crop                              from algae            into biodiesel                              Light intensity (lux)  2,500-5,000  cultivation are:                  verting algae bio-oil to algae bio-
                                                                                                                      pH                      8.2-8.7     High growth rates;               diesel and glycerine;

                                                                                                                                                          Capacity  to  utilise  a  large  fraction   Production of methane gas from de-
                                                                                                                                                  Table 4: What an integrated algae refi nery entails
          Selection of micro                                                                                          Activity                                          Remarks
            algae species
                                                                                                                      Algae farm                                        For cultivation of algae crop.
                                                                                                                      Oil extraction                                    Production of algae bio-oil from algae crop.
                                        Fig. 1: Flow sheet of an integrated algae complex
                                                                                                                      Transesterifi cation                               For converting algae bio-oil to biodiesel with co-production
                                                       Algae                                                                                                            of glycerine.
                                                                                                                      Anaerobic digestion of algae biomass after extraction of oil  Production of methane gas.
               Macro algae (seaweeds)                                            Micro algae                          Gasifi cation of biomass                           Production of syngas, a mixture of carbon monoxide (CO)
                                                                                                                                                                        and hydrogen (H ), and separation of H .
                                                                                                                                                                                                       2
                                                                                                                                                                                     2
                                                                                                                      Fermentation of deoiled algae mass                Production of bioethanol using yeast, and blending it with
                                                 Fig. 2: Types of algae                                                                                                 petrol.

       176                                                                      Chemical Weekly  July 16, 2024       Chemical Weekly  July 16, 2024                                                                  177


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