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Special Report


       A rapid wrap-up of what’s new in Operations,

       Processes and Products


       General

                                                                          To overcome this problem water gas
                                                                          shift reaction is avoided and conversion
                                                                          of coal gasification to make NG and
                                                                          CH OH in series with high economic
                                                                             3
                                                                          benefit and risk resistance is developed.
                                                                          This paper studies a life cycle assess-
                                                                          ment of the title process. The proposed
                                                                          series process has 35.9% less carbon
                                                                          emissions than the single production
                                                                          process. This proposal has many merits.
                                                                          (ACS Sustainable Chem. Eng., 2024,
                                                                          DOI: 10.1021/acssuschemeng.4c04851).
                                                                          Sustainable and scalable syn-
                                                                          thesis of acetal-containing poly-
                                                                          ols as a platform for circular
                                                                          polyurethanes (PU)
       Recycling PVC with SCCO           Life cycle assessment of the
                                   2     coal-to-synthetic natural gas    P. Schara et al have developed closed-loop
       F.A. Versteeg et al have dealt with both   (NG) methanol co-production   recyclable PU materials by integrating
       soft and rigid PVC whose recycling   process in series             cleavable acetal groups. Different alde-
       does face problems. These authors have                             hydes, HCHO, CH CHO, CH CH CHO,
                                                                                                 3
                                                                                                     2
                                                                                         3
       worked with supercritical (SC) CO  to   [There has been considerable emphasis  were reacted with 1,6-hexanediol (H16)
                                   2
       remove plasticisers from PVC to allow   on converting coal at coal mine site to  and these were employed alongside
       recycling. Experiments were done at 100  NG and CH OH so that these can be  4,4-methylene  diisocyanates  (MDI)
                                                   3
       to 500 bar pressure and temperatures   conveniently transported.]  for preparing PU materials which had
       from 75°C  to 150°C. This strategy                                 mechanical properties comparable to or sur-
       allows removal of the well-known plasti-   J. Liu et al have referred to a lot of  passing those of conventional PUs. These
       ciser bis(2-ethylhexyl)phthalate (DOP)   pollutant discharge in the title process.  can be recycled under acidic conditions.
       with efficiency more than 98%. Model-
       ling has been done; various tests were
       performed on the PVC so recovered.
       (ACS Sustainable Chem. Eng., 2024,
       DOI: 10.1021/acssuschemeng.4c03743).











                                         Photographs illustrating the selective recycling of PU AP2 under acidic conditions alongside two conventional PU materials (one polyether based and the
                                         other polyester based) at different stages of the recycling process. (A) The simulated waste mixture, (B) the reaction mixture, (C) the reaction mixture
                                         after 5 hours, (D) the recovered conventional PU material, (E) the conventional PU material after drying, unaffected by the recycling process, (F) the
                                         filtered reaction mixture containing H16 and hard phase in the form of a fine precipitate, (G) the separated H16 and hard phase.

       Chemical Weekly  January 14, 2025                                                               169


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