Page 180 - CW E-Magazine (23-7-2024)
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World Chlor-Alkali Conference 2024                                                                                                                                     World Chlor-Alkali Conference 2024


       able energy and certifi cation to produce  over 2-mt of PVC in 2023 with almost  driver. Electricity prices have fallen in   PARADIGM SHIFT
       ‘green’ chlor-alkali products. There are  half  of  the  volume  being  exported  to  2024,  but  ECU  value  (the  combined
       also efforts to utilise by-product hydro-  India.  However,  the  rising  container  value for chlorine and caustic soda) is   India heading towards a more balanced caustic-
       gen instead of venting it by installing  costs from China to PVC export desti-  also lower than 2022,” he said.
       hydrogen-fi red steam boilers to reduce  nations have impacted exports. Exports                                chlorine market
       carbon footprint.                 to the Indian market could also be hit   Capacity  utilisation  in  Europe  in
                                         as the Indian government has ordered  2023 fell to 62% on average, which is    The  developments  in  the  Indian
          Another emerging trend, is the ris-  the implementation of Bureau of Indian  lower than during the fi nancial crisis in   chlor-alkali  industry  were  discussed
       ing  demand for lithium-ion  batteries  Standards (BIS) quality certifi cation on  2008/2009.  Even  though  capacity  utili-  by Mr. Ankur Singh, Vice President &
       driving up consumption in caustic soda.  PVC imports effective from August this  sation in 2024 has averaged 69.5%, it   Head  Strategy  –  Chemical  Business,
       Caustic soda is used in lithium extrac-  year. Chinese PVC exporters are now  is still lower than in 2008/2009.  DCM Shriram Ltd.
       tion  and  in  the  purifi cation  of  lithium  engaged in the process of applying for
       battery  cathodes.  In  Europe  there  are  this certifi cation to continue exporting   “European  chlorine  production  in   He highlighted the scattered nature
       some lithium extraction plants planned  to India, she informed.    2023 was the lowest ever recorded,” he     of the industry in India compared to the
       to start by 2030.                                                  said and added that demand for chlor-      US  where  four  players  control  over
                                         Europe struggles                 alkali products fell by around 15% in      90%  of  the  market  and  in  Europe,
       China subdued                       Mr.  Chris  Barker,  Senior  Editor,  2022 as compared to 2021.           where around fi ve to six players control
          Ms.  Carol  Li,  Senior  Consultant,  Europe,  ICIS,  noted  that  Europe  has                             close  to  80%  of  the  market.  “In  India
       Tecnon  OrbiChem  Ltd.  gave  an  over-  been  the  market  to  suffer  the  most   “In the current situation for Europe,   the top three players – Grasim, DCM
       view  of  China’s  chlor-alkali  &  vinyls  because of geopolitical events.  competition is the elephant in the room.   Shriram  and  GACL  –  account  for  just
       export market.                                                     Prices for European products are very      about 50% of the total capacity.”
                                           For  the  European  chlor-alkali  in-  high and production costs are also very
          She noted the downtrend in Chinese  dustry, margins have been squeezed as  high,” he said.                 Indian chlor-alkali industry
       liquid  caustic  soda  exports  in  the  past  the products are sold at the same prices,                         Alumina, textiles, pulp & paper and
       two years. The 2023 fi gure of 1.96-mt  but production costs have gone up. The   Mr. Barker also highlighted the ris-  chemicals, accounting for around 56%                 Mr. Ankur Singh
       was 27% lower than 2022, while the Jan-  basic issue has been the volatile prices  ing  imports  of  caustic  soda  and  PVC   of total consumption, are the top sectors  ment is 35%, whereas vinyl accounts for  dustry is heading for a paradigm shift,
       Apr 2024 fi gure was 24% lower than the  for both inputs and outputs. “Margins  from  US  to  Europe.  “Europe  histori-  driving caustic demand in India.  just 8% of the chlorine demand in India,”  he  said.  India’s  caustic  soda  capacity
       corresponding  2023  period.  Australia  reached negative territory in 2023  cally imports the equivalent of 5-10%                              he said. Due to the lack of a large chlorine  is set to increase from around 5.5-mtpa
       remained the largest export destination  with record electricity prices being the  of domestic PVC production from the   Speaking about the dynamics of chlo-  sinks like PVC or isocyanates, chlorine  in  FY2023-24  to  over  8.6-mtpa  by
       for  China’s  liquid  caustic  soda.  Solid                        US,” he informed.                          rine in India, Mr. Singh said that chlorine  has been a short story in India and histori-  FY2026-27. With Adani (0.7-mtpa) and
       caustic soda exports also dipped 8% in                                                                        growth  is  driven  by  the  non-vinyl  seg-  cally been negative.   Reliance Industries Ltd. (1.2-mtpa) add-
       2023 compared to 2022, while the Jan-                                 The European chlor-alkali industry      ment due to feedstock constraints. “Glob-                           ing sizeable caustic soda capacities, with
       Apr 2024 exports were 24% lower than                               has sought to respond to this situation    ally, chlorine consumption in vinyl seg-  However, the Indian chlor-alkali in-  captive chlorine intake, by FY2026-27,
       the corresponding 2023 period.                                     by attempts to consolidate or sell assets                                                                      exports of caustic soda will have to be
                                                                          and by launching anti-dumping investi-                FY03  FY24                           Producers  Units    signifi cantly ramped up to around 2-mt
          In 2024, demand for Chinese liquid                              gations  against  imports  from  the  US           5556                                  41                    to maintain an operating rate of 75-80%.
       caustic soda is expected to come from                              and  Egypt.  He  noted  that  the  large                        4305                36                 34      This will be signifi cantly higher than the
       the alumina industry in Australia and                              duties proposed in the range of 58-100%                                                           25           400,000-tonnes now being exported.
       Indonesia. The growing lithium battery                             is a tacit acknowledgment of the issues        2350         1750
       industry in Australia and fast rising nickel                       facing the region.                                                                                                Mr. Singh pointed out that the two
       industry in Indonesia will also look at                                                                                                                 FY03                      large  upcoming  projects  also  include
       importing from China.                                                 “The  imposition  of  anti-dumping          Capacity (KT)  Consumption (KT)                      FY24       PVC capacities. “So, chlorine is going
                                                                                                                                         Rapid growth with consolidation
                                                                          duties is unlikely to cause a great deal                                                                       to  be  balanced,  while  caustic  will  be
          While  new  capacities  are  starting                           of change in the longer term; there is                               Grasim                  8%                in  surplus.  The  domestic  market  has
       up in 2024 in China – over 2-mtpa of                               no  real  future  in  anti-dumping. These         30%       24%      DCM Shriram        19%                    limited leeway to absorb this capacity.
       caustic soda and PVC – the country is                              types of ‘moats’ won’t really fi x funda-                             GACL                               East   It  is  growing  at  an  average  of  5-6%,
                                                                                                                                               Epigral
                                                                                                                                                                                  West
       likely to face competition from Indian                             mental  issues.  These  require  funda-               ~5556kT        GNAL            10%  ~5556kT       North  while  capacity  expansion  is  clocking
       and  South  Korean  producers  who  are                            mental  change. The  region’s  competi-           5%          13%    Kutch Chmical                      South  over  15%  CAGR  for  last  fi ve  to  six
                                                                                                                                               Rayaseema
       also expanding capacities.                                         tiveness needs to be fi xed. Fundamental            5%      11%       Others                    63%             years. The surplus caustic will have to
                                                                          problems can only be solved by funda-                5%  7%                                                    go into the global market and fi ght for
          Ms.  Li  noted  that  China  exported   Mr. Chris Barker        mental solutions,” he concluded.                                                                               price parity, which will, on a weighted

       180                                                                      Chemical Weekly  July 23, 2024       Chemical Weekly  July 23, 2024                                                                  181


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