Page 192 - CW E-Magazine (8-10-2024)
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Special Report                                                                                                                                                                   Special Report


                                                                          assessment of a fuel’s energy potential        Table 1: Ash content of some   moisture (absorbed from the environ-  seeds offset this disadvantage, making
                                                                          and effi ciency. Mango seeds are notable              biomass fuels           ment). High moisture content reduces  them a viable and effi cient biomass fuel
                                                                          for their high GCV, typically averaging                         Ash content  the net calorific value of the fuel because  option. In conclusion, although mango
                                                                          around 3,255-Kcal/kg.  This places them     Sawdust                    8%    energy is used to evaporate the water during  seeds have a moisture content of about
                                                                          among the top – ranking biomass fuels in                                     combustion. It also impacts the handling,  28%,  this  challenge can  be mitigated
                                                                          terms  of  energy  density  and  effi ciency.   Turmeric spent          7%    storage, and overall effi ciency of the fuel.  through appropriate processing.
                                                                          The graph below clearly illustrates how     Coffee husk               10%
                                                                          mango seeds compare favourably with         Rice husk               15-20%      While mango seeds possess a  Success Story: Saint-Gobain’s
                                                                          other  biomass  fuels,  reaffi rming  their   Wood chips               6-8%   moisture content of approximately  sustainable transition
                                                                          status as an optimal choice for energy                                       28%, this factor, when considered    Saint-Gobain India Pvt. Ltd. – Glass
                                                                          production applications.                    Cashew shell            15-20%   alongside other parameters such as  Business, a subsidiary of Saint-Gobain, is
                                                                                                                      Mango seeds                2%    Gross  Calorific  Value  (GCV)  and  a prominent manufacturer of solar control
                                                                             The exceptional GCV of mango            exceptionally  low ash content  of just   ash  content,  reveals  their  significant  glass, fire-resistant glass, and float glasses
                                                                          seeds not only makes them a viable alter-  2%.  This characteristic  makes them   advantages as a biomass fuel.  The  in India. Operating its largest manufactur-
                                                                          native for traditional fossil fuels but also   highly desirable for energy production,   relatively high moisture content can  ing plant in Tiruvallur, near Chennai, the
                                                                          underscores their potential in advancing   as  it  enhances  combustion  effi ciency   be effectively managed or reduced  company plays a significant role in India’s
       transformed into  a  valuable biomass  Technical specification of mango seeds:   sustainable  energy  solutions.  This  high   while reducing operational  costs and   through proper processing and drying  glass manufacturing sector. In the past,
       fuel for boilers, offering a sustainable  A comparison with other loose biomass   calorific  value  enables  more  effi cient   environmental  impact associated with   techniques,  thereby  enhancing  the  Saint-Gobain’s Chennai unit utilised coal
       energy solution. Utilising mango seeds  fuels                      energy generation processes, offering      ash disposal. The minimal ash content   overall  effi ciency  and  usability  of  for its boilers. However, in line with global
       not only enhances economic value but   Typically, the  performance  metrics  enhanced energy output per unit mass   in mango seeds not only ensures cleaner   mango seeds as a fuel source. The  sustainability standards and to reduce
       also supports small-scale  businesses  of biomass-fuelled boilers are evaluated  of fuel consumed. As global initiatives   combustion, but also mitigates the risks   high GCV and low ash content of mango  emissions, the  company  sought a  more
       and contributes to environmental  using Gross Calorific Value (GCV), Ash  increasingly prioritize renewable energy   of equipment damage and maintenance                           environmentally friendly alternative. Des-
       sustainability.                   Content, and Moisture Level. Let’s  sources  and  carbon  footprint  reduction,   downtime caused by ash-related issues.  Table 2: Moisture content of some   pite coal’s cost-effectiveness and supply
                                         understand how mango seeds standout.  mango seeds emerge as a promising                                                 biomass fuels           advantages, the company made the stra-
       Innovative solution: Turning mango                                 resource to meet these goals effectively.     Compared to other biomass fuels that                  Moisture   tegic decision to use biomass fuels about
       seeds into biomass fuel           Gross Calorific Value (GCV)       In conclusion, the impressive GCV posi-    often have higher ash content, such as                    content   one and a half years ago. This transition
          Buyofuel,  a pioneering  alternative   GCV, also known as Higher Heat-  tions mango seeds as a sustainable and   sawdust, spent turmeric, coffee husk, rice   Sawdust  30-40%  was facilitated through collaboration with
       fuels provider, saw an opportunity in  ing  Value (HHV), serves as a critical  effi cient biomass fuel option. Their abi-  husk, cashew shell, and wood chips, mango   Turmeric spent  30-40%  Buyofuel, India’s premier online market-
       these overlooked seeds. With a vision  metric  for evaluating  the  energy con-  lity to deliver substantial heat energy per   seeds offer superior performance and re-           place for biofuels.
       for sustainability, Buyofuel began con-  tent of fuels. It quantifies the total heat  unit mass, coupled with their environ-  liability. Their low ash content translates   Coffee husk  12%
       verting mango seeds into biomass fuel,  energy released when a specific quan-  mental  benefits  and  operational  effi -  into more effi cient combustion processes,   Rice husk  15-20%  Buyofuel partnered with Saint-
       transforming waste into a powerful  tity of  fuel undergoes complete  com-  ciencies, makes them a compelling choice   improved energy output, and reduced   Wood chips  25-30%   Gobain to introduce biomass as a viable fuel
       energy source. This innovative solution  bustion and the resulting  combustion  for powering diverse energy applications   emissions, thereby supporting sustainable   Cashew shell  15-20%  source. Initially, cashew shells were
       not only addresses waste management  products are cooled to a standard refe-  and contributing to a greener future.  energy practices and environmental con-                      introduced as biomass for their boilers due
       issues, but also provides an eco-friendly,  rence temperature.  This measurement                              servation efforts. In conclusion, the low   Mango seeds      28%    to their high heat generation capacity,
       cost-effective fuel alternative for  includes the latent heat of vaporization  Ash content                    ash content of mango seeds, combined
       industrial boilers.               of water, providing a comprehensive   Ash content in biomass fuels refers   with  their  high  calorific  value,  positions
                                                                          to the residue left behind after  com-     them as an optimal choice for biomass fuel
                                                                          plete combustion, consisting of mineral
        Mango seeds     3,255                        3,500                                                           applications. This characteristic not only
                                                                          impurities that do not burn. This resi-    enhances operational effi ciency and envi-
         Cashew shell  3,000                       3,500                  due is measured as a percentage of the     ronmental sustainability, but also under-
                                                                          original fuel mass and plays a crucial
          Wood chips    3,200                          3,800                                                         scores their potential to drive significant
                                                                          role in determining fuel quality and its   advancements in renewable energy       Biofuels Transacted       Direct CO 2         Social Costs Saved
           Rice husk  3,000                        3,500                  impact on  combustion equipment and        solutions globally.                                           Emissions Controlled
          Coffee husk   3,200                         3,600               the environment. High ash content can
                                                                          significantly  affect  combustion  effi -    Moisture content
       Turmeric spent  3,000                      3,400                   ciency, leading to issues such as slag-       Moisture  content is  the  amount  of
            Sawdust  2,700                   3,000                        ging and fouling in boilers, which         water present in a fuel, expressed as a
                                                                          necessitate additional maintenance and     percentage of the fuel’s total weight. It        CO 2  Emissions Reduced  Landfi ll Emissions Avoided
                 2,000    3,000    4,000    5,000    6,000    7,000    8,000  disposal efforts. Mango seeds stand out   includes both inherent moisture (naturally
                        Fig. 1: Calorifi c values of some biomass fuels    in the realm of biomass fuels with an      occurring within the fuel) and external

       192                                                                    Chemical Weekly  October 8, 2024       Chemical Weekly  October 8, 2024                                                                193


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