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Special Report                                                                                                                                                                   Special Report


                                                                                                                                                          AI and ML can reduce the number  minded  individual,  comfortable  with
       Safe and Sustainable by Design: Harnessing digitali-                                                             drying times to help reduce energy   of experiments required to fi nd an ink  both the chemical and technological –
                                                                                                                        use.
       sation to accelerate the development of safer inks                                                               Using packaging that reduces user  formulation  with  the  desired  physi-  whose role will be critical to the suc-
                                                                                                                        contact to the ink, with reusable or  cal properties, i.e., reliable and precise  cessful implementation of an effi cient,
                                                                                                                        recyclable options preferred.
                                                                                                                                                       drop placement, by up to 70%. AI can  digitised  R&D process. Using digital
             nce upon a time, striking                                     NATASHA JEREMIC                               Identifying digital tools to support  also  assist  in  identifying  a  new  ink’s  technologies, the ‘chemist of the
             colours were the sole considera-                              Ink Development Manager,                  
       Otion when creating new paints                                      Domino Printing Sciences                     formulation testing and develop-  end-user properties, including adhe-  future’  will  be  able  to  identify  and
       and dyes – with disastrous consequences                             www.domino-printing.com                      ment  to reduce chemical  contact  sion, durability, colour, and appearance  exclude substances that are more likely to
       as arsenic and lead-based formula-                                                                               and enhance employee safety.   on the substrate, to optimise the ink  be reclassifi ed – not only in the short
       tions brought sickness and death to fac-                           ment of alternatives to hazardous sub-                                       formulation for commercial printing.  term but looking as far into the future
       tories and homes. As Victorian as this                             stances.  So,  how  does  it  impact  ink   Digitalisation in printing ink formu-                              as possible – pre-empt potential supply
       sounds –  it’s true  that  manufacturers                           developers, manufacturers, and end-        lation                               As a next step, automation can  issues, avoiding complex and costly
       have not always scrutinised chemicals                              users?                                        Digital  tools  identifi ed  in  the  list  offer  further  improvements  to  effi ciency  reformulations at a later stage.
       for their impact on people and the envi-                                                                      above could include systems encom-  at the experimentation stage. Mixing
       ronment, with paints containing unsafe                                Embracing SSbD principles enables       passing  Artifi cial  Intelligence  (AI),  robots can create formulations identi-  Conclusion
       levels of lead triggering toy recalls to                           ink developers and manufacturers to        robotics, and automation, which when  fi ed as ‘promising’ faster than manual   To protect  their brand  customers,
       this day.                                                          anticipate and mitigate the potential      combined  with  the  other  SSbD  princi-  processes.  Being  able  to  conduct  and end consumers, converters should
                                                                          impact  of  reformulation  and  meet       ples, can help ink manufacturers to  ‘hands-off’ experiments  frees up lab  always  look  to  partner  with  a  well-
          2007 saw the introduction of the                                evolving regulatory changes around         speed up the identifi cation of new ink  technicians’ time to consider future  known and reputable ink supplier who
       EU’s  REACH regulation  (Registration,                             sustainability.                            formulations,  allowing  for  increased  formulations. It also allows for higher  invests in a future-oriented approach to
       Evaluation, Authorisation and Restric-                                                                        chemical  testing,  while  minimising  precision handling of materials  and  ink formulation and manufacture; or –
       tion of Chemicals) aimed at protecting                                For a holistic view of all processes    contact  and risk to chemists.  Digital  cleaning  fl uids,  greatly  reducing  the  even better  – an equipment  supplier
       human and environmental health from  pean Commission’s new Safe and Sus-  involved in the formulation, manufac-  technologies  can  signifi cantly  support  amount of chemicals used, the volume  who  develops  and  manufactures  inks
       the risks that can be posed by chemi-  tainable by Design (SSbD) framework  ture, and use of commercial  printing   safe and sustainable research and deve-  of chemicals going to waste, and CO 2   in-house, with formulations developed
       cals. REACH formalised procedures  could enable ink developers to antici-  inks, manufacturers must look beyond   lopment  of  new  ink  formulations,  emissions, making the process safer  to deliver optimum print results within
       for collecting  and assessing informa-  pate  reclassifi cations,  and,  together  their  in-house processes and consider   accelerating development  tasks  and  and more sustainable.  their inkjet presses.
       tion on the properties and hazards of  with digitalisation, accelerate develop-  implications  upstream, in the sourc-  processes,  and enabling faster supply
       substances – an important fi rst step to  ment cycles for safer inks.  ing  of  materials,  and  downstream,  in   of improved safer ink formulations to   Forward-looking ink manufacturers   A partner that employs the SSbD
       improving consumer and worker safety.                              disposal  and  recycling  following  use.   end users.  Technologies deployed  to  already embrace digital technologies to  framework and invests strongly in the
                                         Safe and Sustainable by Design   Taking a balanced view across the life-    enhance the ink formulation and manu-  improve their ink formulation processes.  latest digital technologies to enhance
          Thanks to REACH data, the harmful   In  October  2020,  the  European  cycle is important to ensure that gains   facturing  process include  machine  They are eager to reap the benefi ts of  ink formulation and manufacturing
       side effects of many substances previously  Commission published its Chemicals  in some areas don’t have repercussions   learning and AI tools to identify target  digitalisation in terms of time to market  processes will be able to anticipate and
       considered safe have been revealed.  Strategy  for Sustainability, as part of  in others.                     formulations, and robotic and automa-  for new formulations, sustainability  be ready to pre-empt regulatory changes.
       Substance  reclassifi cations  have  acce-  the EU’s zero pollution  ambition  and                             tion tools to accelerate  development  gains, and waste reduction.  This foresight will ensure timely deli-
       lerated – and will continue. The body of  a key commitment  of the European   In practical terms, SSbD’s proposed   while reducing cost, waste, and manual                        very of novel, compliant consumables
       data collected is growing, bringing sub-  Green Deal. The strategy aims to better  assessment of all materials and processes   labour.             Leading the charge is the ‘chemist  that will keep packaging print safe and
       stances in both domestic and industrial  protect citizens and the environment,  regarding their impact on users and the                         of the future’– a tech-savvy, digitally-  colourful in years to come.
       settings under scrutiny – including sub-  and boost innovation for safe and sus-  environmentcould mean:         Machine learning (ML) tools trained                     ABOUT DOMINO
       stances and pigments key to the produc-  tainable chemicals.          Avoiding the use of toxic and hazar-   using proven and reliable data regard-  Digital Printing Solutions is a division within Domino Printing Sciences.
       tion of colourful printing inks.                                      dous chemicals to minimise exposure     ing existing ingredients, processes, and   The  company,  founded  in  1978,  has  established  a  global  reputation  for  the
                                           The SSbD framework builds on this   throughout the product lifecycle,     ink properties can identify relationships   development and manufacture of digital inkjet printing technologies, as well
          Reformulation demands have  strategy. Whilst not yet mandated, this   creating CMR-free ink formulations,   and fi ll gaps. This automated, detailed   as its worldwide aftermarket products and customer services. Its services for
       become an everyday reality for ink deve-  voluntary approach aims to guide the   with  only  low  emission  of  pollu-  analysis might yield new formulations   the commercial print sector include digital inkjet printers and control systems
       lopers, who are working continuously to  innovation process  for  chemicals and   tants.                      that  otherwise  might  not  have  been   designed to deliver solutions for a complete range of labelling, corrugated, and

       eliminate  harmful substances – parti-  materials across  industries, protecting   Assessing  materials used for their   found  or  would  have  taken  lengthy   variable printing applications.
       cularly those that have been re-classifi ed  human health and the environment by   impact on  production employees   human analysis to discover. AI can also
       as carcinogenic, mutagenic, and repro-  making products safer and more sus-  and end-users, such as press opera-  suggest potential substitutes for proble-  Domino employs over 3,000 people worldwide and sells to more than 120
       toxic (CMR) – from ink formulations,  tainable.                       tors and maintenance personnel.         matic substances and provide the capa-  countries through a global network of 29 subsidiary offi ces and more than 200
       as demanded by EuPIA standards.                                       Using  raw  materials  from  renew-    bility  to  predict  which  new  formula-  distributors. Domino’s manufacturing facilities are located in China, Germany,
                                           Crucially,  the  SSbD  framework   able sources, where possible.          tions may be the most viable prospects   India, Sweden, Switzerland, UK, and the USA.
          This article explores how the Euro-  promotes innovation in the develop-     Prioritising formulations with short   for further lab-based experimentation.

       188                                                                 Chemical Weekly  November 12, 2024        Chemical Weekly  November 12, 2024                                                              189


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