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       PROCESS TECHNOLOGY                                                                                                      Available for Direct Import at Competitive Price
       IOC selects cumene technology from Lummus

       for phenol project


          Lummus  Technology, a global   Phenol manufacturing process     increasing  popularity  of  the  ethylene    Paraformaldehyde                                                                   Spain
       provider of process technologies and   The classical process for phenol –  route for methyl methacrylate (MMA) –
       value-driven energy solutions, has   accounting for most of all phenol  an important end-use for acetone now –
       announced that Indian Oil Corporation   produced worldwide – is based on  instead of the traditional acetone
       Ltd. (IOC) has selected the Lummus/  cumene and involves the co-production  cyanohydrin route, could pose a
       Versalis cumene technology for a 440-  of acetone. The process starts with  threat to future acetone growth and   91-92-93-96% Prills
       ktpa unit in Paradip, Odisha. The new   reacting benzene and propylene to yield  consumption.
       cumene unit is part of a grassroots petro-  cumene, which is then converted into
       chemical and polymers expansion at   cumene hydroperoxide (CHP) by    In India, phenol mainly serves as one
       IOC’s complex in Paradip.         oxidation in air. In the second step of the  of two raw materials for production of PF
                                         process, purifi ed CHP is split to yield  resins, which fi nd use as adhesive, parti-
          “Our cumene technology will offer   phenol and acetone in equimolar pro-  cularly in the plywood industry. There
       Indian Oil lower energy costs, reliabi-  portion, producing  about  0.61-tonnes  are other relatively smaller end-uses for
       lity, operational effi ciency and excep-  of acetone for every tonne of phenol.  phenol as well, including for making
       tional product  yield,  which will  help                           foundry resins, alkylphenols and several
       them optimise their plant economics   The economics of this ‘2 for 1’  fi ne chemicals. Phenol’s high exposure
       and support their growth initiatives,”   process  benefi ts  from  the  twin  revenue  to the PF resins market in India – to the
       said Mr. Romain Lemoine, Chief Busi-  streams it affords and is usually a  extent of about 60% of total demand –
       ness  Offi cer  for  Polymers  and  Petro-  factor in its favour. But balancing the  sets it apart from elsewhere in the world,
       chemicals, Lummus Technology. “We   markets for the two products can also  wherein BPA represents half of global   Pentaerythritol 98%   Spain
       look forward to continue working   be a challenge. Phenol and acetone  phenol demand, and PF resins represent
       with Indian Oil on another successful   serve very different markets – except  only a quarter.
       project and building on our long-time   for bisphenol  A (BPA) manufacture
       relationship.”                    (which requires both) – and acetone   Demand for phenol in India has tradi-
                                         demand is more diverse than for phenol.  tionally been growing around GDP
          Lummus’ scope includes the tech-  In the recent past, most plants have  levels – averaging a CAGR of about
       nology license for the cumene techno-  been built primarily for the phenol  7%. Between 2019-20 and 2021-22,
       logy, basic design engineering, proprie-  needed to make derivatives including  growth fell sharply – to about 4%
       tary catalyst, site services, advisory   BPA, phenol-formaldehyde (PF)  annually – due to Covid but has since
       services, and training.           resins, intermediates for nylons, alkyl-  recovered to the trendline growth.
                                         phenols, etc.
          IOC  has licensed  multiple  Lummus                                The acetone market presents a more
       technologies, including naphtha cracker,   Phenol & acetone markets  complex picture. Historical growth         Sodium Formate 97%  Spain
       INDMAX FCC and polypropylene        The main driver of phenol demand  rates have been lower than for phenol,
       technologies at complexes across   globally (though not in India) is BPA,  at a CAGR of 4%.  Again,  COVID
       India.                            which demand, in turn, is driven by  took a toll, with demand decline seen
                                         two important end-uses: polycarbonate  in 2020-21 and virtually no growth in                                        Contact Sole  Agent
          Lummus and  Versalis have part-  (PC) and epoxy resins (in order of  the ensuing year. The prognosis for the
       nered to license cumene technologies   importance). Growth rates for acetone,  near-term is better, but only slightly so.                FLUORODYECHEM
       since 2007. The cumene process is a   typically used as a solvent, have tended
       liquid-phase alkylation technology   to lag phenol, in part because important   India  remains  a  signifi cant  importer   A-311/312, Kanara Business Centre, Laxmi Nagar, Ghatkopar (E), Mumbai-400 075.
       using a proprietary zeolite catalyst and is   end-use segments for acetone, such as  of both phenol and acetone, and        Tel: 022-25001958/25000348/67988454 w Fax: 022-25000464/21716029
       characterised by a very high cumene   coatings, are seeing a switch to water-  several of their derivatives. Imports                            Email:dyechem777@gmail.com
       yield, ultra-high purity cumene pro-  based systems on grounds of environ-  in FY23 were around 400-kt (phenol)
       duct and a long catalyst run length.  mental friendliness. Furthermore, the  and 210-kt (acetone.                               Liason Offices at : KOLKATA and SOUTH INDIA


       130                                                                       Chemical Weekly  May 7, 2024


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