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Special Report                                                                                                                                                                   Special Report



       Fertiliser sector – Vital for agricultural production                                                         ever, in case  of feedstock,  i.e., LNG,                            it is heavily dependent on imports for
                                                                                                                                                                                         various raw materials.
                                                                                                                     used for production of urea, the import
                                                                                                                     dependence  is about 80% at present.
             griculture  is one of the  core   remarkable increase in production of   ARVIND CHAUDHARY               For  phosphatic fertilisers, more than                                 The indigenous rock phosphate
             sectors of the Indian economy.    oilseeds, sugarcane, cotton, fruits, veg-  Director General           90% of the demand is sourced through                                available is of low grade. Chemical-
       AIt contributes about 18% to     etable crops, etc. during the period.  Fertiliser Association of India       imports, either in the form of fi nished                             based technologies are now available
       GDP. Quite a large number of Indian                                 Email: dg@faidelhi.org                    products or raw materials. The country                              for benefi ciation of such low grade rock.
       rural population depends on it for their   Myths about fertilisers                                            is 100% import dependent on MOP.                                    These may be explored for augmenting
       livelihood. Agriculture  also  provides   There are certain myths being crea-  through indigenous production and                                                                  indigenous rock phosphate resources.
       raw materials to various agri-based in-  ted in  certain quarters that use  of   import by adopting meticulous supply-  Arranging imports is an uphill
       dustries. Population of the country has   chemical  fertilisers is harmful to the   chain strategies across the country. The   task. However, the industry has always                The capacity utilization  of a com-
       reached a level of about 143-crore and   environment.  The reality  is the other   use  effi ciency  of  applied  nutrients  is   ensured  import  of  fi nished  fertiliser        plex fertiliser plants is not yet fully
       the same will continue to rise. To meet   way around. To call fertiliser a chemi-  low. Therefore, the farmers need to be   products and raw materials  used for  cy of ammonia and urea plants have  utilised  due to various factors.  These
       the growing needs of the  burgeoning   cal is  a misnomer as they are manu-  encouraged to make use of the scheme   production of  fertilisers even during  improved by more than 35% over last  include high cost of raw materials, com-
       population in terms of food, feed, fi bre   factured from natural resources such   of distribution  of soil health  cards of   COVID-19 and periods of geopoliti-  36 years, thereby leading to reduction  petition from imported fertiliser prod-
       and fuel, the growth in agriculture  is   as natural gas (hydrogen), atmosphere   Government  of  India  in  the  right  fi t-  cal confl ict so that agricultural produc-  of 44% in carbon dioxide emission dur-  ucts, taxation and other policy issues.
       necessary on sustainable basis.  (nitrogen), rock phosphate (phosphorus)   ness  for  their  benefi ts.  Modern  tools   tion in the country is not affected. As  ing the period. This was a result of con-  However, the productivity of complex
                                        and potash (potassium). Farmers also   and technologies such as remote sens-  a result, production of food grains in-  certed efforts of plants in continuously  fertiliser  plants can be improved by
       Fertiliser use and agricultural pro-  acknowledged that it is not possible to   ing,  artifi cial  intelligence,  drone  tech-  creased from 297.5-mt in 2019-20 pre-  implementing  energy saving schemes  identifying the bottlenecks affecting
       duction                          enhance crop productivity without use   nology, variable rate technology, crop   COVID to 329.7-mt in 2022-23.  and change in feedstock from fuel oil  the performance with collaborative ef-
          Fertiliser is the most important in-  of fertilisers. Out of the two breads we   modelling,  site-specifi c  nutrient  man-                   and naphtha to natural gas,  driven by  forts  with  plant  process  licensors and
       put in agriculture. There exists a direct   eat, one is fertiliser-borne. The question   agement, leaf colour chart and mobile   Indian fertiliser industry  the urea pricing policy.  in-house expertise.
       correlation  between fertiliser use and   that arises is: should we allow 50% of   applications can help farmers make in-  Growth of Indian fertiliser  indus-
       agricultural  production. Fertiliser has   the population to go hungry or nourish   formed decisions about better nutrient   try has kept pace with development in  Greening of production  FAI Annual Seminar 2023
       played and will continue to play signi-  them for their healthy life? Numerous   management,  reduce waste and mini-  agriculture. To meet the increasing de-  Having achieved a high level of ef-  In the FAI  Annual Seminar 2023
       fi cant  role  in  enhancing  agricultural   examples from all over the world have   mize environment footprints.  mand for plant nutrients by high yield-  fi ciency, there are further challenges to  with the theme ‘Innovations in Fertiliser
       production.  The testimony  of the fact   underlined the importance of fertilisers                            ing varieties evolved in late 1960s,  a  reduce carbon footprint.  Government  and Agriculture Sectors’, various areas
       is that use of fertiliser in 1951-52 was   in enhancing farm productivity.  The  objective  of  PM-PRANAM,    number of plants were put up after the  policies  are under development  for  related to the subject were deliberated.
       hardly 65-kt in terms of NPK nutri-                                notifi ed by the Government of India, is    fi rst  large-scale  nitrogenous  fertiliser  transition toward greener production of
       ents, which has increased to 29.8-mt   Nutrient management         to restore fertility of the Mother Earth.   plant was set up in 1951 at Sindri. The  fertiliser.                  The seminar was inaugurated by the
       in 2022-23. The corresponding gain in   Fertiliser industry has been playing   The scheme aims to promote balanced   policies  of the government  helped in                       Union Minister of Chemicals & Ferti-
       food  grain  production  has  been  from   a pioneering role in making fertilisers   and sustainable use of fertilisers, along   adding up the capacities  consistently   Substitution of import-based grey  lisers and Health & Family Welfare on
       52-mt to 329.7-mt. There has also been   available to more than 14-crore farmers   with organic manures, alternative ferti-  till late-1990s. In between, the closure  ammonia with green ammonia may be  December  6,  2023.  More  than  1,500
                                                                          lisers, nano fertilisers, bio-fertilisers, etc.   of a number of urea plants based on  the fi rst step. Technologies for utilisa-  delegates from India and abroad par-
                                                                          Introduction of sulphur coated urea        coal and naphtha were also witnessed.  tion of green hydrogen in the existing  ticipated in this event. In all, 18 papers
                                                                          (SCU) will  help to improve  nitrogen      Additional 4.0-mtpa of  urea capacity  ammonia  plants have been proposed  were  presented by  eminent speakers.
                                                                          use  effi ciency  and  provide  sulphur  in   was unlocked by revamping of existing  by the technology providers. However,  These presentations covered the topics
                                                                          sulphur-defi cient  areas.  Conversion  of   plants. New investment policy 2012  there  are challenges with respect  to  related  to policy intervention  in ferti-
                                                                          retail outlets to Pradhan Mantri Kisan     encouraged commissioning of a brown-  steam and energy balance,  constraints  liser sector, innovations for sustainable
                                                                          Samriddhi Kendras will enable farmers      fi eld urea plant after a gap of almost 17  in the existing layout, requirement of  agriculture, transforming fertiliser pro-
                                                                          to purchase fertilisers under one roof     years. Thereafter, fi ve more urea plants  long turnaround time and availability  duction and innovations in marketing.
                                                                          and also benefi t from the farm advisory    were commissioned, and one more urea  of renewable energy round the clock.  A unique feature of this year’s seminar
                                                                          services rendered through these centres.   plant based on coal gasifi cation is under  Besides, the solutions are capex-inten-  was a special session on ‘Fertiliser Use
                                                                                                                     commissioning.                    sive, resulting in higher cost of green  –  Myth  and  Reality  (Interaction  with
                                                                          Import dependence                                                            ammonia.                          farmers and media)’ chaired by Mem-
                                                                             The country is import dependent         Reducing the carbon footprint                                       ber, NITI Aayog. In the session, good
                                                                          to a great  extent  to meet  its fertil-      The ammonia-urea plants are highly   The viability of such projects needs  numbers of farmers and media person-
                                                                          iser demand. In case of urea, import       energy-intensive. Indian ammonia-urea  to be ensured.               nel participated.
                                                                          dependence  has been showing a path        plants have achieved high level of en-
                                                                          of decline due  to  commissioning and      ergy effi ciency, comparable to the best  Import dependence for raw materials  [Indian Journal of Fertilisers, January
                                                                          production from new urea plants. How-      plants in the world. The energy effi cien-  Another challenge with India is that   2024].


       178                                                                  Chemical Weekly  February 13, 2024       Chemical Weekly  February 13, 2024                                                              179


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