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Special Report                                                                   Special Report



 Optimal weighing technology for the pharmaceutical                       stainless steel and are therefore highly
                                                                          resistant to  corrosion.  The product
 industry                                                                 design according to the EHEDG guide-
                                                                          lines makes the weighing modules
 How load cells increase the effi ciency of pharmaceutical                 insensitive  to  dirt,  water  and  even
                                                                          aggressive cleaning agents.
 companies                                                                ABOUT MINEBEA INTEC
   harmaceutical  products  are   desired effect. Smart weighing systems  Minebea  Intec’s  weighing  technology   Minebea  Intec  is  a  leading  manu-
  developed and manufactured in   offer  automated functions that reduce  works.   facturer of industrial weighing and
 Pa highly regulated environment.   manual  intervention  and speed up the   inspection technologies. Headquartered in
 In addition to high hygiene standards,   production  process. By integrating   The Syntegon subsidiary Pharmatec   Hamburg, Germany, the company offers
 medicines require a high degree of   weighing  systems into the  automated  from  Dresden,  manufacturer  of  ultra-  products and services that have stood for
 precision. The exact dosage of active   production  fl ow,  lead  times  can  be  pure media systems and process plants,   innovation, performance and reliability
 ingredients, the right mixture  of in-  reduced and effi cient mass production  commissioned Minebea Intec with the   for more than 150 years.  The product
 gredients and correct processing are   can be achieved.  implementation  of six hopper  scales   portfolio includes high-resolution plat-
 crucial to ensure the effi cacy and safety   in their  production process for liquid   Fig. 1: The installation of the weighing module Novego was particularly easy at Pharmatec   form scales, load cells, hopper and silo
                      GmbH thanks to the integrated height adjustment.
 of the medicines.   In  addition,  weighing  systems  pharmaceuticals.  From tanks with a   scales, checkweighers, metal detectors,
 offer comprehensive data management,  capacity of several tonnes, the smallest   X-ray inspection systems and intuitive
 Find out in this article how to deter-  which  enables  traceability  of  the  quantities were to be dosed with gram   software solutions. Over 1,000 employees
 mine  the  best  possible  load  cells  for   weighed materials. This is particularly  accuracy and the weighing results were   at 18 locations worldwide increase the
 container weighing in the pharmaceuti-  important in the pharmaceutical indus-  to be reliably recorded for reproducibi-  precision  and  effi ciency  of  industrial
 cal industry and how Minebea Intec’s   try, where traceability of the individual  lity. In addition to the process require-  customers’  weighing  and  production
 solutions have already brought about   steps  and components in the produc-  ments, the local conditions also posed   processes. A network of over 200 part-
 effi ciency improvements at the customer.  tion chain  is crucial.  This allows  an extended task for the application and   ners in 71 countries complements the
 pharmaceutical companies  to  improve  required  several  visits  from  Minebea   global  player’s  sales  and  service  loca-
 The pharmaceutical industry has   the transparency of their processes and  Intec’s  specialist  personnel  for  the   tions.  The high performance and dis-
 undergone constant change in recent   effectively address potential recalls or  design planning alone.  tinctive German quality are refl ected in
 years. Legal framework conditions that   quality issues.                 the brand promise “the true measure”.
 increasingly regulate the marketing of   Pharmatec benefi ted here from the
 medicinal products, a health policy that   How to choose the right weighing   sophisticated  Minebea  Intec  techno-  Minebea Intec is part of the Mine-
 increasingly focuses on cost control and   technology?  logies:  The  Novego weighing module   beaMitsumi Group, a leading supplier
 intense competition present companies   When planning  and selecting the  offers  an  integrated  variable  height   of high-precision production parts such
 with ever new challenges. A direct con-  optimal weighing technology for  the  adjustment of up to 8 cm, thus enabling   Fig. 2: Hygienic design is important in the pharmaceutical industry to enable maximum sterility.  as ball bearings and motors as well as
 sequence of these market dynamics is   pharmaceutical  industry,  it  fi rst  re-  different installation heights. The most   high-quality electronic components
 the increasing importance of economic   quires a detailed analysis of the pro-  diffi cult part of load cell installation is   lation kit: 360° restraint, lift-off protec-  which is so important for the pharma-  such as sensors, antennas and IoT solu-
 factors and the resulting focus on initi-  duction processes and requirements.  mounting the load cells in the correct   tion and anti-tilt protection.  ceutical industry. In a production plant  tions. Head-quartered in  Tokyo and
 atives to reduce costs, improve effi ciency   Which  substances  are  to  be  weighed?  position and the associated  protection   in  the  pharmaceutical  industry,  easy  with  over  92,000  employees  world-
 and increase fl exibility. A central aspect   Are the containers  cooled or heated  against  external  forces,  such  as  hori-  Other selection criteria  were the  and  residue-free  cleaning  must  be  wide, the Group reported consolidated
 for improving these points is the use of   above  room  temperature?  Are  there  zontal  forces and the resulting lifting   weighing  module’s  special  resistance  ensured for maximum sterility. Minebea  net  sales  of  approx.  €9.1-bn  for  the
 weighing technology.  external environmental infl uences such  forces.  Without  secure  mounting  kits,   to lateral forces and its hygienic design,  Intec’s weighing modules are made of  2023 fi nancial year.
 as  air  currents  or  vibrations? Are  the  the container could tip and fall. In
 Why does the use of weighing techno-  load cells or wiring exposed to corrosive  many cases, mounting kits also provide
 logy make sense in the pharmaceutical   substances? Are there components for  overload  protection for the load cell.
 industry?  potentially  explosive  atmospheres in  Properly selected and installed mount-  Missed a copy !!!
 Weighing technology enables precise   these areas?   ing kits also have an impact on system   For Digital Edition of this month’s issue & all other past issues
 dosing  by  providing  accurate  weight   accuracy.   Visit www.hpicindia.com
 measurements with high resolution.   The proof: High-precision weighing   PDF copies available for download
 By  avoiding  overfi lling  or  under-  solution for Pharmatec GmbH  For Pharmatec, the specialists from   Register Now
 fi lling,  pharmaceutical  companies  can   This example from the pharmaceuti-  Minebea  Intec  chose  the  weighing   Contact: For Subscription   : Mrs. Usha S. - usha@hpicindia.com
 ensure that their products achieve the   cal industry shows  how successfully  module Novego with integrated instal-                  For Advertising   : Mr. Vijay Raghavan - vijay@hpicindia.com


 174  Chemical Weekly  December 26, 2023  Chemical Weekly  December 26, 2023                           175


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