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Special Report                                                                                                                                                                   Special Report


                                                                                                                                                          The  following  benefi ts  underscore  a consistent supply of compressed air,
       Air compressors in chemical manufacturing: Boosting                                                           Pneumatic conveying      systems,  their importance:                which is vital for maintaining precision
                                                                                                                                   conveying
                                                                                                                        Pneumatic

       safety and effi ciency in hazardous environments                                                               powered by compressed air, enable the    Enhanced product quality: Oil-free  in  chemical processes,  particularly in
                                                                                                                     effi cient  movement  of  materials  such
                                                                                                                                                          compressors ensure the air used in  applications like pneumatic controls.
                                                                                                                     as powders and granules within the   production processes is completely  Even slight fl uctuations in air pressure
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            he chemical industry is synony-  rectly to both safety         THOMAS PAULOSE                            manufacturing process. These systems   free of contaminants, maintaining  can impact the accuracy of valves and
            mous with precision,  safety,  and  productivity.              Vice President and Head – Direct Sales    promote rapid, safe, and contamina-  product integrity and consistency.  actuators,  but  air  compressors ensure
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       Tand reliability. In this sector,  The most common                  Elgi Equipments Ltd.                      tion-free material transfer,  improving    Improved  safety:  In hazardous  stable pressure,  improving both pro-

       processes often involve hazardous sub-  functions of air                                                      production  effi ciency  and  maintaining   environments, the absence of oil  duct  quality  and  process  effi ciency.
                                                                                                                                                                              Free for subscribers of Chemical Weekly
       stances, complex reactions,  and deli-  compressors in  the        mental in generating nitrogen through      clean environments. For subscribers only  minimizes risks associated with oil  Additionally, modern air compressors are
       cate controls, making operational effi -  industry include the      fi ltration processes. Nitrogen is widely    ChemImpex, the trade database, tracks, on a daily   IndiaChemTrade provides consolidated trade statistics
                                                                                                                                                          mist or vapours, which could be  designed for durability and reliability,
       ciency  a paramount concern.  One of  following:                   used in inerting, blanketing, and purg-    Packaging                            fl ammable or reactive.         reducing the risk of unplanned down-
                                                                                                                      basis, exports and imports of chemicals and related
                                                                                                                                                                       of India. The information provided here is based on the
       the critical components supporting this                            ing applications to prevent oxygen re-      products through the major ports in India — a vital   annual trade data published by the Directorate General
                                                                                                                        Compressed air is crucial in pack-
                                                                                                                                                            Reduced  maintenance: Oil-free  time – a critical  factor in the chemi-
                                                                                                                                                       
       operational  landscape  is the  air com-  Process air              actions. A dependable supply of com-       aging processes, including sealing,   systems require less maintenance  cal industry, where delays can lead to
                                                                                                                                                                       of Commercial Intelligence and Statistics, Government
                                                                                                                      source of commercial intelligence. Find out on-line
       pressor. Air compressors play an essen-  Compressed air is vital for various  pressed air ensures a continuous and   labelling,  and  other  fi nal  production   related  to  oil  changes  or  fi ltration,  fi nancial losses and safety hazards.
                                                                                                                      how international markets are moving; where your
                                                                                                                                                                       of India. The database can be searched by: Chemical
       tial role in various aspects of chemical  chemical  manufacturing functions, in-  effi cient  nitrogen  generation  process,   steps. By ensuring secure and effi cient   resulting in lower operational costs
                                                                                                                      competitors are exporting and at what price; where
                                                                                                                                                                       Name/Harmonised Code to obtain the consolidated
       production, including pneumatic con-  cluding cleaning, aeration, and product  enhancing  safety and productivity  in   packaging, compressed air helps main-  and less downtime.    Technologies like variable speed
                                                                                                                                                                       trade (import or export) in that item; or by Country to
                                                                                                                                                           prices are
                                                                                                                      imports are coming from and how their
       trols, material transport, and maintain-  transport. High-quality compressed air  chemical manufacturing.     tain product quality, extend shelf-life,    Regulatory  compliance: Many  drives (VSD) have further enhanced
                                                                                                                      moving. Download all this
                                                                                                                                                                                         their  reliability, allowing compressors
                                                                                                                                                          chemical manufacturing applica-
       ing safe, contaminant-free  processes.  ensures  the absence of contaminants,                                 and meet regulatory requirements. data, seamlessly, for a   obtain the trade (import or export) in all chemicals and
       Their  ability  to operate  in hazardous  preserving product purity and integrity.  Air curtains               small fee — online, anytime, with no hassles.    related products between India and that country
                                                                                                                                                          tions are governed by stringent air  to operate more effi ciently with less wear
       environments while ensuring both per-  In applications  where air comes into   Air curtains create invisible barriers   Oil-free air compressors: A game   quality standards.  Oil-free com-  and  tear. Another  signifi cant  benefi t  is
                                                                                                                                                          pressors  help facilities  meet these  energy effi ciency. As energy consump-
       formance and safety has made them in-  direct contact with products, maintain-  that safeguard clean and controlled   changer in chemical manufacturing  ChemXchange
       dispensable to chemical manufacturing  ing air purity is critical to prevent costly  environments within production areas.   Oil-free air compressors are parti-  requirements, avoiding compliance  tion is a major cost concern for chemical
                                                                                                                                               Open to all registered users — no subscription required
       facilities worldwide.             production disruptions and ensure com-  These barriers help prevent contamina-  cularly advantageous in chemical   issues or penalties.         plants, air compressors have evolved to
                                                                                                                      ChemXchange — the chemical exchange with a difference — is where you can identify your buyers and sup-
                                         pliance with industry standards.  tion by blocking dust, fumes, and other   manufacturing due to their ability to                               be  more  energy-effi cient,  with  innova-
                                                                                                                      plyers on-line, any time. This unique platform is free to all advertisers in the print version of Chemical Weekly.
       Role of compressed air in chemical                                 pollutants. Maintaining such controlled    deliver 100% contaminant-free air.  Performance benefi ts of air compressors   tions such as  VSDs enabling them to
       production                        Operation of control valves and cylinders  environments is essential for ensuring   These compressors are designed to  in chemical manufacturing  adjust output based on demand. This not
                                                                                                                                     For more information contact: 022-24044477. Fax: 022-24044450
          Clean,  dry compressed  air  is criti-  Control mechanisms like valves and  product quality and protecting worker   operate without lubricants in the com-  Air compressors offer numerous  only minimizes energy consumption but
                                                                                                                                 Email: corporate@chemicalweekly.com or log on to chemicalweekly.com
       cal in chemical manufacturing, serving  cylinders  are essential  for automation  safety in chemical manufacturing.  pression chamber, eliminating the  performance benefi ts that signifi cantly  also helps lower operating costs, making
       various functions like material convey-  and precision in chemical processes. Air                             risk of oil contamination that could  enhance  the  effi ciency  of  chemical  air compressors an economically and
       ance, process control, and safety assur-  compressors, power these components,  Product drying                compromise product quality or disrupt  manufacturing  processes. One of the  environmentally favourable choice for
       ance. Meeting specifi c air quality stan-  enabling precise control and effi -cient   Drying is a crucial stage in many   sensitive processes.    key advantages is their ability to deliver  chemical manufacturing facilities.
       dards  presents  a  signifi cant  challenge  operation. Reliable compressed air  chemical  production processes, and
       for the chemical sector.          systems improve the accuracy and pro-  compressed  air plays a key role  in
                                         ductivity of manufacturing processes  expediting this step. High-quality com-
          Compressed  air  fi nds  applica-  by ensuring these mechanisms function  pressed  air  ensures  effi cient,  uniform
       tion in critical processes such as mix-  seamlessly.               drying, which is critical for achieving
       ing, conveying, and packaging  within                              consistent  product quality. Integrating                                       Missed a copy !!!
       the chemical industry.  The quality of  Safe material handling     air compressors into drying operations
       compressed air holds paramount im-  Material handling in the chemical  can enhance  productivity  and reduce          For Digital Edition of this month’s issue & all other past issues
       portance, directly  impacting product  industry demands safety, particularly in  process times.
       quality and manufacturing process effi -  environments with explosion risks. Air-
       ciency. Precise conditions are often  operated fl uid pumps, driven by com-  Mixing and agitation                                        Visit www.hpicindia.com
       required  for chemical  processes, and  pressed air, provide a secure method for   Consistent mixing and agitation
       contaminated  compressed air  intro-  transporting hazardous substances. By  are  vital for achieving  uniformity  in                    PDF copies available for download
       duces impurities, jeopardizing product  eliminating electrical ignition sources,  chemical  solutions. Air  compressors-
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                                         volatile materials safely and reliably.  thorough blending of ingredients. This
          In chemical production, air com-                                uniformity is essential for maintaining               Contact: For Subscription  : Mrs. Usha S. - usha@hpicindia.com
       pressors serve as the  backbone for a  Nitrogen generation         the quality, performance, and stability                               For Advertising  : Mr. Vijay Raghavan - vijay@hpicindia.com
       range of applications, contributing di-  Compressed air systems are instru-  of chemical products.
       184                                                                    Chemical Weekly  March 25, 2025        Chemical Weekly  March 25, 2025                                                                 185
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