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Special Report                                                                   Special Report


 The pine tree gives alpha-pinene,   Soda ash, by the way, was the fi rst  of the wonders of catalysis.  It didn’t   But India’s fi rst ammonia plant (in  start high value speciality  chemicals  Polymers and modern living
 beta-pinene, carene, etc., and the rub-  detergent.  Even today, it  is part  of a  start in academia, but was very quickly   Belagola, near Mysore)  was  actually  production through the electrochemical   Packaging has undergone dramatic
 ber tree gives rubber latex – a polymer  detergent mix. That is why it is called  taken up  by  the academic  community   based on electrolytic  hydrogen, using  route in a distributed manner.   changes with the availability  of poly-
 with extraordinary properties, made at  washing soda, while  soda bicarb is  and three scientists got Nobel Prize in   hydropower.  When it was  built, the   mers even though we keep  criticizing
 room temperature. We make synthetic  called baking soda.  this area. Metathesis started when there   Nangal dam did not have an outlet for  Innovations in membranes  plastics. In  fact,  here the technology
 rubber going through a fairly involved   was a large surplus of propylene. So,   electricity, so a plant for electrolytic   Today, a  galaxy of polymers  are  has become its villain. The technology
 process, even as Nature produces natu-  Wonders of catalysis  propylene was split – two moles of pro-  hydrogen was set up and all ammonia  used to  make  membranes,  which  can  allowed polyethylene fi lms to become
 ral rubber in such a facile way.  Syngas or synthesis gas is a mixture  pylene underwent metathesis  to give   in Nangal was based on this electrolytic  withstand even  polar solvents  like  thinner and yet stronger. If you go back
 of carbon monoxide and hydrogen, and  ethylene and 2-butene, and the techno-  hydrogen.   dimethylformamide. Nanofiltration  20  years  ago,  the  polyethylene  fi lm
 Shellac – an excretion from an  can be made to react in various ways  logy was commercially practiced. Now   membranes  can sieve out molecules  that was used for packaging was much
 insect  –  fi nds  mention  in  the  Maha-  using different catalysts. With the use  the reverse is practiced on a grand scale –   With distributed energy  available,  with molecular weight more than 250,  thicker. The thinner fi lm, that you can’t
 bharata. During the British regime in  of one catalyst by which oxygen is  you want to produce more propylene,   you will see, in coming years, a renais-  and attempts  are being made to go  pierce easily, has become the villain
 India, because there was no other plastic  retained in the product, one makes  so you react ethylene and 2-butene by   sance of chemistry done with electro-  down below 200. Charge membranes  of  the  piece  because  it  fl oats  around.
 which could be processed, they created  methanol. With yet another catalyst, we  metathesis.  chemical process.   can separate monovalent ions from  A municipal problem is being blamed
 the Indian Lac Research Institute at  can get higher alcohols, and with yet   divalent ions at room temperature.  on the polymers.
 Namkum, near  Ranchi, and  Indian  another the oxygen can be removed and   The automobile revolution is all   Since water is not conducting, some
 Forest Research Institute in Dehradun.   we can get methane  or higher  hydro-  about chemistry. If  there is  a slump   potassium hydroxide (KOH)  is added  Optically active chemistry  Paint industry
 carbons (such as ethane). One can also  in automobile industry, the chemical   in the electrolyser, to produce hydrogen   Nature is an outstanding chemist   The paint industry is chemistry
 Chemistry in daily life  engineer the catalyst and get olefi ns.  industry is affected. Every part of an   and oxygen very neatly. If one can fi nd  and produces many chemicals that are  based. At home, everybody knows emul-
 Chemistry plays a role in everything   automobile, by and large, is a product of   good uses for oxygen, the economy of  optically active. One example is opti-  sion paint. How is an emulsion made?
 you see in daily life. You hold a tooth-  The  most classic catalytic  process  chemistry – the tyre, dashboard, bumper   hydrogen production will improve.  cally active menthol, of which India is  If the chemistry didn’t work, you won’t
 brush fi rst thing in the morning – the  is the one that makes ammonia. One of  and, most importantly, the exhaust.   Today, one can run electrochemical cells  the largest producer. If you put a small  get an emulsion. If you didn’t have the
 bristles are a product of chemistry; so  the greatest achievements in the history  Without  a  catalytic  converter in  the   for  hydrogen  production, at pressures  crystal of  optically active menthol on  acrylate monomer, you won’t get acrylic
 is the handle and the toothpaste. White  of chemistry was the Haber-Bosch pro-  exhaust, the emissions of CO and NOx   up to 30 bar, compared to just one bar in  your tongue, the cooling effect you get  emulsions.  The dust-repellent paint is
 toothpaste contains calcium carbonate.  cess (for which both scientists got the  would be much higher, causing great   the early stages.   is  radically different from same sized  again a product of chemistry.
 This is made by converting limestone  Nobel Prize), in which inert nitrogen  harm to human health.  piece, which was racemic.
 to lime and then recarbonating it to  and hydrogen combine to give ammonia.   Similarly, by the electrolysis of an   Take more sophisticated  applica-
 get precipitated calcium  carbonate,  The original objective of  ammonia   Sometimes when you buy a bottle   aqueous solution of sodium chloride,   Today, asymmetric synthesis is  tions – paints on aircraft are supposed
 which has the desirable properties for  synthesis was to make nitric  acid, to  of a medicine, you will fi nd a small bag   one can get caustic soda, chlorine, and  carried out to produce optically active  to last for 14-years, as you don’t repaint
 incorporation  in  toothpaste. Transpa-  make  explosives  and  fi ght  the  First  containing  silica. It is meant  to pick   hydrogen, in membrane cells.  The  chemicals. The fi rst example was L-dopa,  aircraft. The effi cacy of the paint is also
 rent toothpaste, on the other hand, con-  World War. At that time the only source  up (adsorb) moisture.  During COVID   Nafi on membranes used are made from a  a drug to treat Parkinson’s disease. But  evident in all glass cables, but the var-
 tains precipitated silica. But if you take  for making  nitric  acid  was Chilean  times,  everyone came  to  know about   fl ouropolymer, originally developed for  today a number of hydrogenations are  nish applied is still not made in India.
 quartz, which is a very pure form of  saltpetre. Fertilisers  came later.  What  PSA or Pressure Swing Adsorption – a   the space programme. It allows sodium  done in industrial scale to directly give
 silica, grind it to exceptionally low par-  would have  been the  situation in  the  gift of chemical engineers, based on the   ion to pass through but rejects  the  optically active products.   The pigment most paints use is
 ticle size and put in the toothpaste, you  world if fertilisers had not come about?  science of adsorption.  chloride ion. The membrane can stand up   titanium dioxide. Iron oxide pigments are
 will throw it away. You have to convert  What fraction of the global population   to 38% caustic soda, such is its effi cacy.  Biocatalysis – the linkage of chemis-  available  from yellow to red to black
 this silica to sodium silicate, reprecipi-  would have gone hungry is for you to  Electrolysis and renewable energy  Chlorine has many uses, of which the  try with biology  colours and even as transparent
 tate and then only use the precipitated  ponder! China today  produces about   Electrolysis is now seeing a renais-  most important is for making the poly-  Wonderful things are going to hap-  micaceous  iron oxide. These are very
 silica.   45-mtpa of ammonia, and India about  sance because of the availability of dis-  mer polyvinyl chloride (PVC).    pen in coming  years in biocatalysis –  sophisticated products, that are the same
 12-mtpa.   tributed power. One cannot split water   the orchestration of chemistry and bio-  molecule, but in different forms.
 Chemistry does wonders two most   into hydrogen and oxygen by any normal   Today,  electrochemical oxidation  logy. Thanks to the work of Nobel Prize
 inert molecules – calcium  carbonate   Today, ammonia is  also  seen  as a  chemo-catalytic reaction, even if you   and reduction are being done in the  winner Dr. Francis  Arnold, Professor  Material science
 and sodium chloride. If you were to  hydrogen carrier, as there  is a  global  go to 2,500°C, as thermodynamics does   same cell commercially. BASF, the  of Chemical Engineering, Caltech,   Material science is very important.
 write the overall equation – 2NaCl +  system for ammonia storage and trans-  not permit. To obtain hydrogen, we have   largest chemical company in the world,  directed evolution enables development
 CaCO  = Na CO + CaCl  – your fi rst  port.  There are engines already deve-  to do many tricks. We can reform with   with an annual turnover of $80-bn, does  of enzymes that can do wonders.  Renewable energy  is  critically de-
 2
 2
 3
 3
 guess would be that there is no way you  loped to burn ammonia.   methane, to get carbon monoxide and   methoxy toluene conversion to anisic   pendent on chemistry. Powerful mag-
 can react the two materials which live   hydrogen; carry out  a Shift  reaction  of   aldehyde in one electrode and  at the   Today, it is possible to produce all  nets,  key  to  effi cient  wind  turbines,
 for millions of years in the earth. How-  You hear a lot  about ‘hydrogen  carbon monoxide to carbon dioxide and   other electrode  you have reduction of  the three isomers of butylene glycol –  need neodymium.  Wind blades are
 ever, chemistry is able to make them  economy’ today. It is all chemistry!  hydrogen; remove carbon dioxide; and so   phthalic anhydride to phthalide.   1,4-butanediol, 1,3-butylene glycol and  made of composites.
 react to produce get soda ash, via sodium   get pure hydrogen. This is what is done in   2,3-butylene glycol – by biotransfor-
 bicarbonate.  Metathesis is an excellent example  a majority of ammonia plants today.  With distributed energy, one can  mation.  Bulletproof vests  were  made from

 174  Chemical Weekly  March 26, 2024  Chemical Weekly  March 26, 2024                                 175


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