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Special Report                                                                                                                                                                   Special Report


       targets for all Li-ion batteries, and mini-  for reuse, and also deciding  whether  MWh-sized stationary storage system.   partnerships between both automotive  recycling in some key regions, alongside  may incur a gate fee to cover the costs
       mum recycled contents targets in new  cell-level  disassembly is  worthwhile.  As suggested  by research  in ID-  OEMs and repurposers to manage this  battery manufacturers looking to do-  of recycling. This, alongside LFP batte-
       EV and industrial batteries. India intro-  Key tests for assessing the suitability  TechEx’s report ‘Second-life  Electric   supply of high-quality batteries, while  mesticate material supply and to shield  ries generally exhibiting a longer cycle
       duced its ‘Battery Waste Management  of batteries for second-life applications  Vehicle Batteries 2023-2033’, currently,   still dealing with batteries that do not  themselves  against supply constraints  life  and  being  inherently  safer  than
       Rules 2022’, covering EV, portable and  include state-of-health (SoH) and inter-  a large portion of second-life batteries   meet these minimum specifi cations.  and  fl uctuating  prices  of  virgin  mate-  NMC/NCA batteries, suggests it will be
       industrial batteries with similar targets.  nal impedance  tests. Generally, those  likely reside in China, where they are                      rials. An important factor to consider is  more likely that LFP batteries will be
       The EU Battery Regulation targets are  batteries with a 70-80% SOH will still  used for providing backup energy for   To recycle or repurpose batteries for   which chemistries are better suited for  repurposed for second-life applications.
       summarized in Table 1.            be suitable for second-life applications.  telecom (4G, 5G) towers.         second-life applications?         recycling or repurposing. From a mate-
                                                                                                                        Repurposing EV batteries  for  rial value perspective, LCO, NMC and   Therefore, whether a Li-ion battery
       Second-life batteries               Battery pack designs differ bet-  While repurposing at pack-level         second-life applications is arguably a  NCA chemistries propose much stronger  is recycled or repurposed depends on
          There may be instances when a bat-  ween original equipment manufacturers  reduces costs,  the performance of  the   more technically demanding operation  economic value propositions for re-  the battery source, chemistry, potential
       tery has reached the end of its fi rst life  (OEMs),  and automating such a pro-  pack will be limited by  the weakest-  that relies more on  manual labour  cycling than LFP.     policies, materials prices, and any deve-
       and is no longer be able to meet the de-  cess  is  diffi cult.  Therefore,  manual  performing cell.  These repurposers   and with less predictable  economics.                   lopments in  recycling and  repurpos-
       mands of an EV. EoL is typically de-  labour is needed to disassemble EV bat-  will, therefore, be leaning more-so on   While pack-level integration reduces   Whether to repurpose Li-ion batte-  ing processes that could improve the
       fi ned as the point where a battery falls  tery packs, and this workforce will need  battery analytics tools and software   remanufacturing costs, it relies more on  ries  for  second-life  applications  or  re-  outlook for either of these routes. Given
       below a certain failure  threshold. The  to be reasonably skilled to disassemble  to closely monitor the performance   repurposers using the best-performing  cycle them depends on several factors.  the high value embedded within NMC
       consensus in the industry, especially  packs of different designs safely. More-  of these batteries  and may have con-  batteries  they are supplied with and  LCO batteries are valuable, given the  and NCA batteries and the nascent stage
       for EV batteries, is that this is when the  over, disassembling to cell-level takes  ditions  in  place with  customers that   monitoring the performance of these  high content of cobalt, but are diffi cult  of the second-life market, the recycling
       maximum battery capacity falls to 70-80%  longer and therefore increases manual  promise faulty battery replacement.   batteries closely over their second life.  to  collect  on  a  wide  scale  as consu-  market is expected to grow at a faster
       of its rated value. However, such a  labour costs.  These reasons therefore  As no modifi cations will be made to the   Crucially, repurposing does not replace  mers have little incentive to do this. NMC  rate. Nevertheless, both second-life
       battery  could still  be used in a less  see the majority of second-life battery  cell arrangement, repurposers  would   recycling,  but simply delays it and  and NCA batteries also have high em-  Li-ion  batteries and recycling  are
       demanding  stationary  energy storage  start-ups, scattered across Europe and  have to ensure that  procured batteries   maximizes the value of the battery.  bedded value and are, therefore, more  expected  to play an important role
       application, and at a lower cost than a  North America,  currently  integrating  are provided to them by an automotive                          likely to be recycled. LFP batteries are  in  managing  end-of-fi rst-life  Li-ion
       new Li-ion stationary  storage  system.  EV batteries at pack-level for second-  OEM  at  certain  performance  specifi -  Policies will drive Li-ion battery  less valuable, and battery manufacturers  batteries over the coming years.
       Critically, however, this involves testing  life  applications. Multiple  packs can  cations. This could be at minimum SoH
       the retired battery to ensure it is still fi t  be strung in parallel to create a kWh-  or internal impedance.  This relies on
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       184                                                                 Chemical Weekly  December 26, 2023        Chemical Weekly  December 26, 2023                                                              185


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