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Special Report































       usual manufacture of large stirred ves-
       sels.  The process  is  more automated
       and reliable, monitoring is  facile, and
       manual intervention is minimised.
       However, it  makes many  demands. It
       requires a thorough, quantitative under-
       standing of the process and the equip-
       ment. It requires  constant, respectful
       communication between members of a
       highly trained, motivated, multi-discip-
       linary  team to anticipate  and forestall
       disruptions and plan and execute shut-
       downs and startups meticulously. It
       requires access to a good, knowledge-
       able fabrication partner.

          While batch processing is the com-
       fort zone for chemical manufacturing
       right now, the future is clearly in flow.
       Chemical manufacturers should start
       transitioning their processes to flow as
       soon as possible.  This process begins
       with transitioning the culture in these
       organisations to one in which front-line
       workers, engineers, and technologists
       feel empowered to actively participate   https://doi.org/10.1021/acs.  fits  and  Requirements  (leanmanu-
       in the innovative process and feel secure   chemrev.7b00183.          facturingtools.org).
       enough to learn from colleagues with a  2.  Q13 Continuous Manufacturing of  5.  Nitration Chemistry in Continuous
       different background and skills.    Drug Substances and Drug Products   Flow using Fuming Nitric Acid in a
                                           | FDA.                            Commercially Available  Flow  Re-
       reFerences                        3.  https://www.nascar.com/.        actor | Organic Process Research &
       1.  Plutschack et al, Chem. Rev. 2017   4.  Just in Time JIT Production; Bene-   Development (acs.org).


       Chemical Weekly  April 16, 2024                                                                 187


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