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AMAI Conference



       heat  exchangers  and  evaporators.  He  Ltd. (CPP), discussed the selection cri-  structures. Concrete, even though strong,
       noted that heat exchangers are subject  teria for resin systems and glass fi bres  is prone to physico-mechanical, chemi-
       to  different  corrosion  mechanisms,  but  in  pipes.  He  spoke  about  the  impact  cal and biological degradation, he said
       the most common are general or uniform  of  chemicals  on  metal  piping  and  the  and  cited  a  European  study  on  causes
       corrosion, pitting corrosion, and stress  advantages of using FRP (Fibre Rein-  of RCC (Reinforced Cement Concrete)
       corrosion cracking (SCC). He also listed  forced Plastic) in pipes.  structure deterioration, which found cor-
       the  various  methods  to  test  all  types                        rosion of steel to be the main reason.
       of  corrosion.  Mr.  Ojha  gave  details   Mr. Rajendra Khanolkar, representing
       about  an  alloy  developed  by  Alleima  Chemours  India  Ltd.,  gave  information   The common causes of corrosion in
       for chlor-alkali applications, which offers  on the company’s Stremax branded coat-  concrete are due to ingress of chloride
       similar  resistance  to  nickel-based  alloys,  ing for heat exchangers handling corro-  ions  and  carbonation.  Carbonation  of
       but  with  high  strength  and  higher  sive chemicals. This fl uoropolymer coat-  concrete  is  the  chemical  reaction  bet-
       erosion resistance.               ing is used to protect equipment exposed  ween carbon dioxide in the air and cal-
                                         to  extreme  temperature  and  corrosive  cium hydroxide and hydrated calcium
          Corrosion  protection  with  use  of  chemicals and is effective in combating  silicate in the concrete to give mainly
       epoxy resins was the topic of the presen-  most  severe  fouling/corrosive  services,  carbonates. This process slowly chan-
       tation by Mr. Diganta Khataniar, GM-  he said. Later, Mr. Mangesh Watane of  ges the pH in the concrete. In reinforced
       Coating  Formulation  and Application,  Chemours  India,  described  the  use  of  concrete  construction,  this  change  in
       Grasim Epoxy Division.            Tefl on  fl uoropolymers  in  pipes  and  pH  can  disrupt  the  corrosion  passi-
                                         fi ttings for corrosive applications.  vation of the steel reinforcement and, if
          Coatings  protect  against  corrosion                           moisture and oxygen are available, the
       via the barrier effect, inhibition effect   Mr. Roy Philip, Vice President Ope-  steel reinforcement can start to corrode,
       or  galvanic  effect,  he  explained.  In  rations,  Horizon  Polymer  Engineering  said  Dr.  Karade.  He  also  explained
       ‘barrier effect’ a physical barrier reduces  Pvt. Ltd., spoke about the work done by  about the available corrosion protection
       the  diffusion  of  species  that  can  his company in the fi eld of fl uoropoly-  methods  for  new  and  existing  struc-
       cause  corrosion,  while  the  inhibition  mer  applications  and  the  offering  of  a  tures. ‘Prevention is better than cure’ is
       effect  is  brought  about  by  a  chemical  wide range of qualifi ed products based  the most appropriate approach for cor-
       reaction that minimises or prevents corro-  on technology and polymer processing  rosion mitigation, he emphasised.
       sion and the galvanic effect is achieved  capabilities. “We are the only processor
       via  altering  the  electrochemical  reac-  in  India  to  have  acquired  global  poly-  Dr. CH. Jagan Mohan Rao, Managing
       tion forcing the oxidation of a different  mer processing technology – a proprie-  Director, Parahsakthy Power Technologies
       substance. Mr. Khataniar described the  tary  process  to  produce  an  optimised  Pvt. Ltd., gave details about a water soft-
       criteria  for  selection  of  epoxy  resins  PTFE  liner.  The  patented  pipe  lining  ener developed by his company. This non-
       and  crosslinkers  for  corrosion  protec-  process, Thermalok, adopted by Horizon  chemical, nano-catalytic, water treatment
       tion.  He  emphasised  the  need  for  the  Polymer, has proven to be the most reli-  system has been operating effectively in
       industry to seek out water-based coat-  able method for lining pipes,” he said.  preventing hard scale build-up in several
       ings given the likelihood of regulations                           heat exchange plants, boilers and condens-
       getting more stringent for VOC emis-  In his presentation Dr. S.R. Karade,  ers chilling plants. A concurrent exhibition
       sions from solvent-based paints.   Chief  Scientist  and  Head-ACSC  Divi-  was held at the conference venue on both
                                         sion,  CSIR-Central  Building  Research  the  days  with  participation  from  lead-
          Mr.  Mangesh  Fasate,  Technical  Institute,  Roorkee,  covered  corrosion  ing  organisations  and  technology  provi-
       Manager, Chemical Process Piping Pvt.  problems  in  steel-reinforced  concrete  ders.
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       182                                                                      Chemical Weekly  April 16, 2024


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