Page 186 - CW E-Magazine (11-2-2025)

Special Report

Role of chemical dosing equipment in industries

hemical dosing is integral to POOJA GAWAI
a wide range of industrial ope- SEO Executive
Crations, from water treatment Persistence Market Research
plants to chemical manufacturing Email: pooja@persistencemarket
facilities. The use of these systems ensures research.com
that the right amount of chemicals is
accurately added to processes, providing nation, and maintains high production
optimal performance and safety. In this standards.
article, we delve into the factors driving
the adoption of chemical dosing equip- Pharmaceuticals
ment, its various applications, techno- The pharmaceutical industry re-
logical advancements, and its future quires high levels of precision and
prospects. chemical dosing equipment is in water quality assurance in the dosing of
treatment processes, where it is used chemicals used in manufacturing and
Chemical dosing equipment refers to treat drinking water, wastewater, formulation processes. Chemical dosing
to systems that are used to introduce and industrial water. The equipment equipment ensure the accurate and con-
chemicals into industrial processes at ensures the proper addition of coagu- sistent delivery of active ingredients
controlled rates. These chemicals serve lants, disinfectants, and pH adjusters, and other chemicals.
a range of functions, including adjusting ensuring water safety and regulatory
pH levels, disinfecting water, or enhanc- compliance. Technological advancements
ing chemical reactions. The equipment Over the years, advancements in
typically consists of pumps, tanks, con- Chemical manufacturing technology have enhanced the functio-
trollers, and sensors that work together In chemical manufacturing plants, nality and effi ciency of chemical
to manage the fl ow and precise delivery dosing equipment are essential for main- dosing equipment. These innovations
of the chemical substance into the taining precise control over reactions, have led to greater accuracy, reliabi-
system. mixtures, and product quality. Chemi- lity, and ease of use, addressing the
cals are dosed into reactors or tanks to evolving demands of industries.
At the heart of chemical dosing ensure proper reaction rates, yield, and
equipment is the dosing pump, which is consistency of the end-product. Automation and control systems
responsible for accurately injecting the Modern chemical dosing systems
chemical into the pipeline or process Oil and gas often come equipped with advanced
stream. The pumps can be powered by Chemical dosing in the oil & gas automation and control systems, allow-
electricity, air, or hydraulics, depending industry helps maintain equipment ing for real-time monitoring and adjust-
on the application and required fl ow rate. integrity, optimize production, and ment of chemical delivery. This ensures
The equipment can be manual or auto- manage the chemical treatment of crude that the right amount of chemicals is
mated, with more advanced versions oil, gas, and wastewater. The accurate added at the right time, improving
allowing for real-time monitoring and dosing of chemicals such as corrosion process effi ciency and minimizing
adjustments to ensure continuous inhibitors, scale inhibitors, and biocides wastage.
optimal chemical delivery. helps in protecting assets and enhancing
effi ciency. Smart sensors
Applications The integration of smart sensors has
Chemical dosing equipment plays Food & beverage signifi cantly improved the monitoring
a critical role in a wide array of indus- Chemical dosing equipment is also and optimization of dosing equipment.
tries. Some of the primary applications used in the food & beverage industry These sensors provide real-time data on
include: for applications such as cleaning, saniti- parameters such as chemical concentra-
zation, and preservation. The precise tion, fl ow rate, and pressure. This data
Water treatment dosing of cleaning agents and sanitizers helps operators make informed deci-
One of the most common uses of ensures food safety, prevents contami- sions and perform predictive mainte-

186 Chemical Weekly February 11, 2025

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