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Special Report



         Plastics and circularity – caught between necessity

       and potential


             2025 from October 8-15 in Düs-                               413.8-mt  of  plastics  were  produced
             seldorf has set itself the goal of                           worldwide, according to Plastics
       K addressing the central issues of                                 Europe, but the share of recycled mate-
       our times. One of its three Hot Topics                             rials continues to be low: only 8.7% of
       reads “Shaping the Circular Economy”.                              plastics were recycled – most of them
       Reason enough to shed some light on                                by mechanical recycling – whereas the
       the current state of affairs in terms                              lion’s share  was incinerated  or land-
       of circularity six months ahead of the                             fi lled.  This  is  happening  even  though
       world-leading trade fair of the plastics                           recyclates hold  an enormous poten-
       and rubber industry.                                               tial.  Their production requires mark-
                                         new jobs to be created worldwide by  edly  less  energy than the production
          The  world is experiencing  a  raw  the transition to a circular economy by  of new pro-ducts from fossil raw
       material crisis: more than 100-bt (bil-  2030. More and more use cases show  materials, thereby substantially reducing
       lion tonnes) of raw materials are con-  that circularity makes not only eco-  CO emissions. On top of this, their use
       sumed annually  but over 90% of the  logical but also economic sense. For  increases supply security  – a  factor of
       raw materials used are not recycled. An  instance,  the  German  Cabka  Group  rising importance in times of geopoliti-
       alarming ratio fl agged up by the Euro-  annually produces pallets and crates  cal crises.
       pean  Investment  Bank  (EIB).  Rising  from some 150,000 tonnes of recycled
       CO  costs, volatile raw material prices  plastics by their own accounts – prov-  However, recycling is technically
         2
       and geopolitical insecurities  put addi-  ing thereby how waste can be turned  demanding – and often more expensive
       tional  pressure on companies  to man-  into valuable products.    than producing new plastics.  After
       age resources more carefully.                                      all, post-consumer plastics have to be
                                         Plastics industry: a key sector with   sorted, cleaned and prepared with great
          Circularity  is considered the deci-  catching up to do         effort. In addition, the legal requirements
       sive lever for achieving a sustainable   The plastics industry plays a pivotal  are strict, high-quality recyclates scarce
       future.  An analysis by management  role in this transformation.  In 2023,  and many processes energy-intensive –
       consultancy  Material  Economics  shows
       that Europe could save 450-mt (million
       tonnes) of CO  equivalents through
                    2
       closed material cycles by  2030  –  this
       corresponds to 8% of the current emissions.
       In the long term, the Ellen MacArthur
       Foundation  forecasts  that  up  to  45%
       of emissions could be avoided  by a
       closed-loop circular economy.

          This transformation also holds
       enormous economic potential: accord-
       ing to estimates by consulting group
       EY, the use of secondary raw materials
       reduces energy consumption by 20-90%,
       saves large amounts of water and
       could save European fi rms up to €465-bn
       in  material  costs  per  year. The  Inter-
       national Labour Organisation (ILO)
       also expects seven to eight million


       Chemical Weekly  April 29, 2025                                                                 167


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